UdhayaKumar

UdhayaKumar

Engineer - Production and Process Control

Summary

  • A highly efficient, hardworking and talented Professional with over 5 years of experience in the areas of production, process and Design.
  • Professional strengths in improving productivity by strictly maintaining the quality with comprehensive problem solving techniques and also keen on safety and environmental aspects.
  • Dynamic professional with excellent planning, executing, monitoring and implementing skills with the ability to train and lead effective teams.
  • Keen to find a challenging & suitable engineering position with a ambitious company that offers opportunities for career development and advancement.

Objective

To obtain a position of Engineer with responsibilities that utilizes my skills and experience and keen to work in an environment where I can enrich my knowledge.

Work History

Work History
Sep 2012 - Present

Engineer - Production and Process control

Flow Link System Pvt Ltd.
  • I am leading a team in maintaining product quality and output.
  • To ensure the specified technical criteria in Mold and Core making process are attained and ensuring the mold quality in preparation
  • To ensure the quality of mold and core in the process of preparation as per the work instruction and witness for quality pouring.
  • Improving the product quality by Defect analysis in various stages of casting and to implement effective ideas by finding the root cause.
  • An Effective member of Cross-Functional team and WMS.
  • A team player in Six sigma project on COPQ implementation.
  • Analyzing critical problematic components through FMEA tool and to find an effective solution.
  • Analyzing sample products and finding the feasibility and effectiveness.
  • Assigning certain tasks by my own and making the process effective by the principle of Continual Improvement.
  • Streamline the production based on planning to get uninterrupted output and to assist in achieving on time delivery.
  • Zone leader in implementing EOHS and maintaining 6S to work in a safe and clean environment.
  • Analyzing and implementing effective processes for the improvement of quality and cost control measures.
  • Involvement in quality check of in-process materials.
  • I’ve knowledge in Mechanical lab activities
Mar 2011 - Jun 2012

Graduate Apprentice Trainee

Sakthi Auto Component Limited-Foundry Division
  • 3D modeling and modification of components.
  • Pattern modeling, core splitting and methoding.
  • Inspection of new tooling at supplier end.
  • Processing the sample components and inspecting for defects.
  • Getting dimensional & metallurgical clearance and preparing the new product for PPAP submission.
  • Following and maintaining the complete status of new tooling and product.
  • I have been involved in modification of gating systems with Cross-Functional team.
  • Continuous inspection of Pattern on every trial till releasing it for production by ensuring defect free castings.
  • Involved in yield improvement Processes.
Jul 2010 - Feb 2011

Trainee Supervisor-Production

Oriental Plants and Equipment Limited.
  • Worked as a Supervisor and quality assurance in Automobile Production.
  • Ensure quality of development components.
  • Maintaining a streamline production with Men-Material management.
  • Achieving the target production quantities with a planned process.
  • Responsible for dispatch plan on day wise and weekly basis.

Professional Achievements

  • Reduced the quality issues by 8% with Continual improvement techniques and defining process parameters.
  • Increased the productivity by 17.5% which is the highest ever of our unit with resource utilization, planning and manpower handling.
  • Successful in setting up and implementing complete process scenario for production in attaining quality products.
  • Team player in implementing Six-sigma on reducing COPQ.
  • Successfully ended up with several product lines by conducting CFT and Brainstorming

Education

Education
May 2006 - Aug 2010

Bachelor of Engineering in Mechanical

Sri Ramakrishna Engineering College

63%

Jun 2004 - Mar 2006

Higher Secondary certificate

Vidhya Vikaas Higher Secondary School

70%