Able to work through SAP for data collection & material procurement through SAP.
Vishnu Vardhan Balasubramanian
Production Engineer (PED / IE)
To excel in my field through hard work, research, skills and perseverance.
Assembly line installation,
Process proving & Documentation.
Cycle time / man power reduction: Done through NVA elimination (video & elemental analysis) or by implementing Low Cost Automation (LCA)
Facility & layout planning: Done for all new products in initial stages & for regular products when there is a rise in customer demand. Facilities include pneumatic / electric tools, tables, trolleys / pallets / bins, tables & fixtures.
Facility review: Done on monthly or yearly basis to find any deviation in the facility provided vs actually available facility.
On job operator training: Done along with production supervisors for all new products.
Man power allocation & machine capacity analysis: Done for each month when the demand is received from Sales & Marketing team.
5S monitoring: 5S fixed point photos are taken every week, and the deviations are monitored. The same will be addressed to the respective person to arrest the deviations, if any.
Best project: Reduced Cycle time in MCU from 1096 seconds to 702 seconds, thereby increasing the capacity by 26000 components per year. Made the machine available for new projects instead of going for a new machine which would cost around 4 crores.
Reduced PED consumables cost by 20% that is around 5 lakhs a year
Reduced transit rejection in SAME from 14% to 0.75%, in Daimler from 6% to 0% & in Scania from 20& to 0%
Reduced in-house rework in 2W seats from 1200 ppm to 660 ppm
Enhanced 5S in company & helped improving the score from 6.3 to 7.5 (minimum required 7.5) to get BMW order from my company
Implemented pull system for 5 major running 2W models
Reduced cycle time in all 5 foaming machines by 7-8%
Phone number: +91 9600 38 7997
Parent's: Balasuramanian K / Kumudham B
Address: No.:22,, Model Nagar, Chinnamettupalayam Road, Sunnabukkaalvai, Saravanampatti, Coimbatore - 641035
Linguistic abilities: Tamil, English & Telugu
I hereby declare that all information I furnished above are true to the best of my knowledge.