Surajit Das

  • DURGAPUR West Bengal
  • 08159023350
  • surajit.das111@gmail.com
Surajit Das

Senior Manager

Summary

  • Worked as a Senior Manager/Construction Engineer with integrity,trust and leadership skills over 23 years in different project like Power plant(Thermal & combined cycle),Desalination Plant,Steel Plant,HVAC,Material handling
  • Familiar with the codes: ASME, ASTM, ANSI, AWS, B 31.1, B 31.3, proficiency in Auto CAD for structural drawings, isometric and piping drawings.
  • preparation of Work schedule, periodical progress report, preparation of material specifications, and adherence to stringent inspections, quality control and testing procedures per ASME Section II, Section V, Section VIII, and Section IX.
  • Supervision of fabrication involving welding of carbon steel, stabilized grade stainless steel, chrome – molybdenum alloy steel pipes with MMA and TIG welding, inspections, pre & post heat treatment, non-destructive testing, stress-relieve, hardness test on welded joints and hydro- test etc of pipe lines conforming to ASME B 31.1, ASME B 31.3 and ASTM Section II, Section V, Section VIII, Section IX, and ANSI code, hot and cold insulations etc and subsequent start up of the plant.

Skills

Skills

  • Project formulation,implementation and conceptualisation of 650MW combined cycle power plant on behalf of KAWASAKI HEAVY INDUSTRY(JAPAN).
  • Implemented,constructed and installed 5nos ESP,Ash Silo,fire fighting system,HVAC as a mechanical inspector in SWCC(KSA))on behalf of KULJIAN CORP. 
  • Fabrication and Erection of structures,Tanks,Bin,Silos and Piping(Alloy steel and Carbon steel grade ASTM-A335-P11,ASTM-A106 grade B) Fabrication,fit-up inspection As per ASME- B31.1 / ASME B31.3  at 2x250MW Thermal power plant of CESC.
  • Preparation of schedule,supervision,inspection and installation of Stacker & Reclaimer,Ship Loader,Conveyors  and HVAC at 4000TPH  material handling project of Paradip port Trust on behalf of BHPE-KINHILL(Australia).
  • Fabrication and installation of structural steel structures, rotating machineries, pipe support, cooling towers, reaction columns, pressure vessel, heat exchangers, super heated steam pipe lines, high pressure pipe lines to low temperature service pipe lines at 2x100MW thermal power plant on behalf of Development Consultants Ltd.
  • Inspection and Quality Control as per approved  QAP.
  • Project Planning and work chart preparation along with Client and keep Liaison with Clients and Contractors.
  •  Ensured that all work was done in accordance to codes and standard.
  •  Site co-ordination with Client and Consultants
  • Taking care of all Inspection and testing of fitup,welding as per standard
  • Conduct Welder test,Preparing WPS &WPQ and Non -destructive testing including Stress relieving of joint.

  • Manage the mechanical maintenance activities to prevent and control failures.
  • Implement short term and long term maintenance plan.
  • Manage maintenance activities to prevent breakdown of machines.
  • Manage Inspection of equipment and machinery.
  • Analyse the inspection data.
  • Identify potential problems before they become more costly to address and reduce overhead costs.
  • Provide resources to conduct maintenance activities during planned downtime.
  • Manage the mechanical maintenance repair activities at Sinter Plant to ensure timely availability of machinery.

  • Exposure on finalization,Engineering,procurement construction and commissioning of 150000cu-m capacity AAC Plant(Auto Aerated Cemented bricks) from Shanghai China with full production capacity.

Work History

Work History
Nov 2010 - Jun 2015

Senior Manager (Project & Maintenance)

KIC Metaliks Ltd
  • Assisted the project manager with bidding new jobs and projects.

  • Led the planning, budgeting and direction of all construction projects.

  • Coordinated training for the construction teams on site-specific requirements, techniques and procedures.

  • Monitored the safety of all construction activities, making on-site personnel safety the top priority.

  • Performed construction site pre-inspections and coordinated post-construction audits.

  • Followed through with competent execution of project plans by providing proper tools and equipment to all construction personnel.

  • Educated general contractor personnel on the quality standards throughout the construction process.  

  • Manage the mechanical maintenance activities at 25 sq mtr circular type Sinter Plant  to prevent and control failures.

  • Implement short term and long term maintenance plan. 

  • Manage maintenance activities to prevent breakdown of machines.

  • Manage Inspection of equipment and machinery.

  • Analyse the inspection data.

  • Identify potential problems before they become more costly to address and reduce overhead costs.

  • Provide resources to conduct maintenance activities during planned downtime.

  • Manage the mechanical maintenance repair activities at Sinter Plant to ensure timelyavailability of machinery.

Dec 2007 - Nov 2010

Sr Manager

BENGAL ENERGY LTD
  •  Sr Manager Look after All mechanical activities including co-ordination with vendors, project Monitoring and followup for timely completion of the 0.6MTPA non recovery type coke oven project. under consultancy of M/s FLSmidth including commissioning of wagon tripler, stacker and reclaimer Additional assignment is as an in charge of maintenance at Raw material handling system
Mar 2004 - Nov 2007

Assistant Manager

VISA STEEL LTD
  • Working as a  Manager(Mech) in 0.4 MTPA capacity Coke oven project designed by SSIT China.Mode of Responsibilty is project monitoring, follwup, supervision & coordination with consultant.

  • Inspection & Supervision of Structural fabrication, Erection and Equipment erection & alignment also is my part of job.

     

Mar 2003 - Mar 2004

Assistant Manager

Larsen & Toubro ltd
  • Look after All mechanical activities including co-ordination with vendors, project Monitoring and followup for timely completion of theLafarge Surma Cement project.Including Drawing review of the above project.
Mar 1993 - Mar 2003

Construction Engineer

DEVELOPMENT CONSULTANTS LTD
  • Enormous knowledge of the operation and maintenance of    high-pressure boilers and related mechanical equipment.
  • Thorough knowledge of the occupational hazards and safety    precautions applicable to the work.
  • As an assistant resident engineer (mechanical ) posted at 100MW INDAL HIRAKUD POWER PROJECT responsibility in this project is monitoring ,co-ordination, supervision, quality surveillance ,planning and follow up for timely completion of project. Also day to day inspection of  6000mt structural fabrication, erection of Boiler and power house , raw water pipe line, coal handling plant.

  • Supervision & inspection of alignment of Turbine & Auxiliaries and related HP & LP    piping  erection is my mode of job & responsibility.

  • Checking of detailed structural fabrication drawings and project management services of different project.

  • As a mechanical inspector posted at  Shoaiba near Jeddah at Desalination plant Client:SALINE WATER CONVERSION CORPORATION in SAUDI ARABIA on behalf of KULJIAN CORPORATION .for installation of ESP & ASH SILO . Mode of work in this project is Monitoring, supervision & Inspection, quality control of construction activity.Also look after erection of equipments including piping .Responsible for erection supervision , inspection of Fire fighting package , hydrant system, Air Conditioning  VENTILATION SYSTEM OF SWITCH GEAR room Piping work of fuel oil additive system etc. Constructed by HYUNDAI HEAVY INDUSTRY.

  • As a construction Engineer(mech.) on behalf of Australian Consultant BHPE-KINHILL at (4000 TPH capacity coal handling plant at paradeep orissa) and responsible for supervision, Inspection, quality assurances of Fabrication & Erection of 3800MT structure . Also responsible for supervision and Inspection of assembly &  Erection of stacker & reclaimer , Magnetic seperator , Ship loader , Rail receival station , coal conveyors of 2400mm to 1800mm width and appx 9km length.

  • As construction supervisor (mech) responsible for construction supervision , Inspection , Quality assurance, project monitoring & Certification of contractors bill/ measurement sheet of Fabrication & Erection of Power house , Coal mill, Boiler structures & chimney . My mode of work also include Supervision & Inspection of mechanical equipment erection in Ash handling plant and cooling towers, at 2x250MW Budge Budge Power Generation Station CESE Ltd. near Kolkata.

  • As Construction supervisor(Mech) posted at NTPC 650 MW combined cycle power project at Bharuch (Gujarat) on behalf of KAWASAKI HEAVY INDUSTRY (JAPAN). Here my mode of work is supervision , Inspection & Quality surveillance of fabrication & Erection of Flue stack , pipe supports , pipe bridges. Pipe racks etc Totalling 3000 MT.

 



Education

Education
Apr 1987 - Aug 1990

Diploma

Central Calcutta Polytechnic
  • Mechanical Engineering

Portfolio