• Bangalore karnataka
Sunil Maadabushi

Sunil Maadabushi

Lead Engineer

Profile Summary

  • 9 years of work experience across Aerospace, HVAC and associated sectors
  • Presently associated with HCL Technologies Ltd, Bangalore as Lead Engineer.
  • Gained hands-on experience in managing estimation, project delivery and coordination. Tracking customer work flows on the project.
  • Major Clients: Cessna (U.S,A) AleniaAeronautica ( Italy ), Boeing ( U.S.A ) & Carrier(France).
  • Proficient in analyzing processes, identifying improvement areas and implementing techniques for the same.
  • Expertise in interfacing with clients related to the workflow processes.
  • Good at building long-term relationships with clients.
  • Certified in flight safety for the Cessna sovereign business jet in MRO (maintenance and overhaul).
  • Persuading clients in terms of quality, value and delivery;
  • Make technical presentations. Persuading clients about the product/process in terms of quality, value and delivery; make technical presentations on the aforementioned.
  • Onsite experience in the USA in 2010 , and project experience with teams from Italy and France across years.


Core Competencies

  • Meeting objectives for the project by forecasting requirements, analyzing variances and initiating corrective actions.
  • Liaising with suppliers, onsite coordinators and subordinates to get the things done within scheduled duration.
  • Interacting with the client: Freezing the specifications with Client Validation and implementing the same
  • Overseeing scope definition, verification & estimation of different tasks.

Work History

Work History

HCL Technologies

Sep 2013 - Present

Lead Engineer

 Highlights:

  • Involved in Redesign & Remaster activity for Helicopter Project for Boeing BAH -6i
  • Currently Involved in the HVAC projects for carrier client in France. Worked on feasibility study for a technical project. Worked on drawings for different HVAC units including cabling tasks for control cables and power cables. Was involved in a preliminary study of components for HFO units for range design and customer order.
  • Bringing up to speed and training the third party employees with limited experience to perform well in the project.
  •  Responsible for implementing process improvement tools such as 5S as a part of Supplier  Gold Activities in the project.

Textron India Private Limited

Jan 2010 - Aug 2013

Senior Engineer-Design

 Highlights:

  • Cost out project initiatives resulted in annual cost savings of $125,000 for the customers & increased productivity up to 20%.Change requests (CRs) which decreased Quality Notifications (QN) on aircrafts and saved the cost up to $10,000 and 89 hours of assembly time/aircraft in 2012.
  • Introduced written process documents for work flow processes reducing 40 hrs of training time for each new employee joining our team.
  • Deftly involved in scheduling, resource planning for a legacy project. This project involved feasibility study, a lot of co-ordination with counterparts in the U.S and taking corrective actions for 130 parts

HCL Technologies-

Sep 2006 - Nov 2009

Member-Technical Staff

 The scope of the project included preliminary study of aircraft components and machined parts of the C27J-Spartan aircraft jointly developed by Alenia Aeronautica and Lockheed Martin.

Highlights:

  • Responsible for design related functions, Accountable for liaising and synchronizing with the overseas parent offices, various facilities for product/project related activities. Established and maintained good working relationship with the clients.
  • Was a member of the Remodification Task Force project. This was synchronous with clients(Alenia Aeronautica) based in Italy.

Education

Education

Dr. Ambedkar Institute of Technology

Sep 2002 - Jul 2006

B.E

Bachelors of Engineering in Mechanical Engineering under Vishveshwariah Technological University(V.T.U)

Certifications

Certifications

Flight Safety

Aug 2012 - Aug 2012

Flight Safety International

Obtained a Certificate from Flight safety international on MRO(Maintenance & overhaul) on a Cessna Citation Business Jet.

Skills

Skills
Language skills

A1 certified in German Language from Inlingua International school of languages.

Language skills

Highly Proficient in written and Verbal English.

Language skills

Proficient in 2 indian native languages such as Kannada & Tamil.

PLM tools

Have worked on Teamcenter PLM, Enovia PLM & Windchill PLM.

Teamcenter PLM and Enovia PLM have been used in the aerospace sector & windchill in the HVAC sector.

Creo Parametric 2.0

Creo parametric is another Mechanical Computer Aided design tool which i am currently using in the HVAC domain.

Unigraphics NX6 & 7

Unigraphics is another Mechanical Computer aided design(CAD) tool normally preferred by the automotive industry.

Catia V5 R20

Catia is a Computer aided design tool used my Mechanical engineers normally preferred by the aerospace industry. I have extensive experience on this.

Major Clients Handled

  • Alenia Aeronautica
  • Cessna Aircraft company
  • Carrier 

Portfolio