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Summary

 Dynamic and innovative professional with a production background and solid command over casting- manufacturing and problem-solving techniques to attain top results.
 Can contribute my technical skills and build a career.
As an individual, am result oriented, fast learner & adaptive to any atmosphere.
 Utilizing my skill, knowledge and learning to work with full determination & achieve extra
     ordinary result for the development of concern and self.

 Possessing leadership qualities and knows to move ahead working in team as well.
 Experience in purchase activities (Forecasting, Planning & Execution)
 Analyzing the supply chain activities using SAP 
 International marketing research ( MMR,LME Price trend)
 Strong knowledge in new supplier searching
 In depth knowledge of manufacturing process 

Work Experience

Aug 2015Present

Production/Process Control - Engineer

BSL CASTINGS (P) LTD. , Faridabad , Haryana
  • Reporting to production head as well as  QC head.
  • Responsible for the production of cores & moulds of various casting item
  • Checking homogenity & pouring temperature of molten metal. 
  • Core setting,Closing & Pouring Operations. 
  • Core Shop Operations : -Core making, viz. Two Part Sand (No Bake). 
  • Moulding Operations : Expertise in  Moulding (Omega Continuous sand mixer) like Two Part Moulding (Alphaset sand system), CO2 Moulding etc.
  • Production and productivity targets including detailed action plan for the optimization, improvement, line balancing, trouble shooting.
  • Planning day-to-day strategies, production schedules, along with resource allocation and machine loading for optimum output. 
  • Coordinating with production & maintenance department to ensure smooth functioning of line for achieving the best quality of product being packed. 
  • Implementing Statistical Process control
  • Liquid metal cost analysis heat wise ( Per Kg cost) & Moudling Cost per Kg.
  • Analysing processes, applications, recommending modifications/ equipment calibrations.
  • Achievement of production and productivity objectives.
  • Visual as well dimensional inspection of patterns.
  • Incorporating method drawing as per pouring plan provided into pattern & marking properly.
  • Monitoring moulding/production activities as per daily planning.
  • Routine sand testing activity - LOI , AFS , Compressive etc.
  • Mixer calibration of continuous mixers daily & keeping a record of the same.
  • Checking mould hardness & pouring parameter such as pouring temperature & time.
  • Counter checking methoding - riser size / position & chill position on the mould.
  • Daily checking of coating baume of alcohol based mould paint.
  • Analyzing and improving product unit cost control through monitoring of various expense heads and consumption trends.
  • Improving Quality / Reliability at manufacturing with continual improvement in focus.
  • Team development, manpower planning and deployment.
Aug 2014Aug 2015

Development Sourcing Engineer - Castings & Forgings

METSO INDIA (P) LTD– Gurgaon, Haryana 


For Purchase Management

  • Preparation of Monthly Task Sheet
  • Tracking and Monitoring of Project schedules to ensure project deadlines
  • Involved in development of castings during prototype, zero series and mass production and order execution and deliveries for local and global projects.
  • Monitoring Plan Vs. Actual Supply Schedule
  • Periodic follow up with suppliers for getting revised price list as per contract, counter checking and submission to concerned buyers.
  • E-Procurement in Pool 4 Tool managing PO’s & claim analysis
  • Transform PR’s to PO’s in SAP & to ensure open PR’s & PO’s are reviewed weekly.
  • Plan & meet QCD (Quality, Cost & Delivery) targets
  • Prepare Quarterly price list based on Raw Material & currency rate fluctuation
  • Maintenance of price list supplier wise with related calculation as per back up data from agreed website like LME, Weekly MMR, X-rates etc.
  • Coordination with QA, Engg. Projects to sort out issues of suppliers.
  • Follow up and expedite supply of ordered items
  • Maintenance of data base for business details, category status, global order execution and supply details, rate contract renewal, NDA status.


For Vendor Development

  • Involvement with suppliers for getting CAPA (Corrective and preventive action) implemented in line of feedback from factories.
  • Monitoring of disposition of NCR ( Non Conformance Report)
  • Implementation of Action Plan being followed up with Global Team with Suppliers
  • ABC Classification of vendors on the basis of criteria like Quality,Cost,Delivery and Credit terms
  • Effective management of database
  • Coordinate with the suppliers to sort out any pending issues, ensure manufacture and inspections as per approved QAP to achieve timely supplies
  • Preparing comparative charts for vendor analysis
  • Introducing new vendors for healthy competition
  • Liaison with finance department for timely payment of invoices as per supply terms
  • Floating RFQ to vendors, comparative analysis of quotations

 


Mar 2014Jul 2014

Foundry Engineer-Production

GHAZIABAD PRECISON PRODUCTS (P) LTD (FOUNDRY DIVISION)  
  • Supervision, Monitoring and Control for entire manufacturing process
  • Looking after Production, Planning & Control.
  • Increase productivity with minimum resource
  • Sand Quality Control & Testing
  • Casting trouble shooting, rejection control and quality improvement
  • Achieve daily/monthly production target
  • Metallurgical inspection e.g. Spectro analysis, hardness, tensile properties etc.
  • Check mould & core quality
  • Monitoring & Control Sand Consumption

Manufactures: Rocker arm, Selector Fork and Tappet Valves.
Moulding System: Shell Moulding
Material: Grey Cast Iron, Chilled Grey Cast Iron and SG Iron.

Education

Aug 2012Jan 2014

Advanced Diploma in Foundry Technology

NATIONAL INSTITUTE OF FOUNDRY & FORGE TECHNOLOGY   (NIFFT), RANCHI 

A Centrally Funded Technical Institute under MHRD (Govt. of India) 

Passed Advanced Diploma in Foundry Technology with 8.50 CGPA

20092012

Diploma in Mechanical Engineering

Govt. Polytechnic College (WBSCTE)

Passed Diploma in Mechanical Engineering with 72.7 %

2009

AISSCE (12th) - SCIENCE 

Kendriya Vidyalaya No.2 , Kharagpur

Passed AISSCE (12th) Examination - Science with 70 %

2006

AISSE (10th)

Kendriya Vidyalaya No.2 , Kharagpur

Passed AISSE (10th) Examination with 76 %

Key Areas of Expertise

  • Strategic Planning & Management 
  • Materials Management / Purchasing 
  • Knowledge of casting process
  • Managing production/moulding activities for castings
  • Estimating unit cost of castings.
  • Monitoring raw material cost wrt castings production
  • Sourcing / Procurement 
  • Liaising & Coordination 
  • Inventory Control / Cost Planning & Management 
  • Vendor Development
  • Working knowledge of SAP

Computer Literacy

  • Well versed Basic Knowledge of Computer
  • Proficient in use of MS OFFICE applications in preparing monthly presentation slides,graphs etc
  • Proficient in use of Internet Application in extracting information as well as communication purposes

Skills

  • Web Savvy
  • Result Oriented Individual
  • Patient and Active Listener
  • Proactive & Commitment
  • Excellent Communication Skills
  • Fast Learner; Willing to be trained
  • Adaptive to any atmosphere

Industrial Exposure

  • 45 Days Inplant Training at BHEL,Haridwar (Central Foundry & Forge Plant)
  • 45 Days Inplant Training at Tata Motors Ltd. (Foundry Division)

Personal Details

  • Date of Birth : 2nd March 1990
  • Father’s Name : Debdas Chatterjee
  • Address : DHMS College Road, Kaushallya
                     Kharagpur-721301 (W.B)
  • Nationality : Indian
  • Marital Status : Single
  • Sex : Male
  • Languages Known : English,Hindi,Bengali
  • Preferences : Location : Open to relocate

I hereby certify that the above information are true and correct to the best of my knowledge and belief.

 

Signature:                                                                                                                       Date:  

SOURABH CHATTERJEE                                                                                                Place: Faridabad

Mob : 9971894839