Contact Address:B-236, Janta Colony, Jaipur - 302004
Date of Birth:1st December, 1964
Languages Known:English, Hindi & Italian
Passport Details:F6393489; issued on 01/05/2006; valid up to 30/04/2016
Overseas Visits:Taiwan, China, Italy, Spain, France & Nederland
Location Preference:Anywhere in India & Abroad
To work in a challenging role that encompasses my skills and experience in Mechanical Engineering
and Project Management. I particularly enjoy Engineering Design and setup new projects that challenge and stretch my abilities, allowing me to learn new skills and to lead a team of people in producing positive change.
ÄAwarded by Parametric Technology Corporation for:
üBest Industrial Machine Design & Development in 2002 at Delhi.
üBest Industrial Machine Design & Development in 1999 at Mumbai.
ÄSignificantly contributed towards the certification of ISO 9001, QS 14000 and TS 16949.
ÄActively participated in Quality Circle, Cost Reduction & Suggestion Scheme of the company.
ÄMember of the Institution of Engineers (India).
ÄAssociate Member of Indian Society of Heating, Refrigerating & Air Conditioning Engineers (ISHRAE).
Acting as Project Leader for Managing, executing and ramping up various Green Field projects and Productivity Improvement at different capacities of the group.
ÄNew Plant Set up (Green Field Project) at Madurai (Tamilnadu):- Set up New Plant for Consumer Electronics & Home Appliances.
üFront End Engineering Design (FEED). Preparing of Plant Layout, Product wise manufacturing process and Equipment list finalisation. Utilities requirement for each product, Preparation of Utility Matrix, sizing of Utilities Equipments, Preparation of Equipments specifications & Tender documents, Floating enquiries & tenders, Technical & Commercial bids analysis and finalising Vendor/suppliers.
üPreparation of Piping & Instrument Diagrams (P & ID) as related to Utilities and HVAC systems. Perform heating/ cooling load and ventilation calculations and analysis.
üPreparing master schedules of the project including resource schedules, execution methodologies, cash flow projections / budgets and periodic monitoring.
üProject Planning, scheduling, progress monitoring and site management.
üCreate and communicate project plans, tasks and deliverables andmanage time to meet project deadlines. This includes reportingpertinent information at key milestones through clear, concise,oral andwritten communications.
üCoordinating with Project Consultant, Architects, Structural Engineers, Civil, Electrical & Mechanical Contractors for any review and Timely completion of project.
üAnchoring on-site construction activities to ensure completion of project within the time & cost parameters and effective resource utilization to maximize the output.
üManaging the project in shepherd and coordinating all aspects of the project from design, engineering, approvals, procurement, construction, safety, commissioning, and on-going operations.
üHandling installation & commissioning of Plant Facilities / Utility Services such as i.e. 22 KV HT Yard, HT Panel & Battery Charger Room, Sub-station /Control Room, 2.5 MW Transformers, 1000 KVA DG Set, 800 Ton Cooling Tower, 400 CFM Compressor, 300 Ton Chillers, Pumps, Fire Fighting System, Water Treatment Plant, ETP/STP Plant and complete HT/LTelectrical installation in the plant.
üOverseeing entire aspects of MEP deliverables and coordinating with MEP construction team.
üLiaising with State Govt. Departments like Electricity Board, Pollution Control Board, etc. for statutory approval.
Ä5MW Solar Plant Set up at Jodhpur ( Rajasthan)-
Responsible for execution & supervision of Electrical, Mechanical & Civil work e.g. Land Preparation ,Sigma pole erection, Module mounting , DC cable Laying ,Cable termination , foundation preparation, installation of 33 KV HT Yard , 1600 KVA Transformers , 720 KVA Inverters , Control Room preparation, HT panels Installation, Auxiliary transformer ,HT cables laying & Termination , 15 KM Long Transmission line Erection and connecting to 33 KV grid at power house. Commissioning of all electrical equipments, generating power and supply to 33KV grid.
ÄProductivity Improvement at Kashipur Plant (Uttarakhand) :-
Study of “AS IS” Manufacturing Process of Washing Machine , Implementing “TO BE” Process, Re-Layout, Takt Time and Manpower calculation, Line Balancing (Heijunka) , Implementing TOYOTA Production System, 5 S , Implementation of T5S Maps and area Ownership, Implementation Lean Manufacturing ( JIT), Line Stop ( JIDOKA), Visual Management, Introduction of jigs & Fixtures , strengthening critical stages, Reduced Line defects and FCR, Store Re-arrangement , Removal of un necessary / un wanted Material from store area and Improved Storage system, Improve component handling system, Improvement in working environment through Lighting and Ventilation system. Productivity increased by 50% i.e. 800 to 1200 No’s / 8 Hrs / shift.
ÄDesign & Development of Automatic LCD TV Assembly Line at Aurangabad (Maharashtra):-
üPreparation of Layout for LCD TV assembly production line.
üdesign of Automation Equipment e.g. twin flat belt modular conveyor, Lifter, Diverter, Pop up Units, Turn Table 90° & 180° , Roller / accumulator conveyor, Free Flow Conveyors.
üSourcing of standard items and finalising order for manufacturing components and sub-assemblies.
üInspection & Testing of components/sub-assemblies at vendor end, also providing technical support.
üDevelopment of Plastic Injection moulding and die casting parts.
üIntegration of all standard and manufacturing items with electrical & pneumatic system as per design.
üTrail & Testing and run for mass production.
ÄPlasma Television (PDP) Manufacturing Plant Re-Location from TAIWAN to ITALY.
üPreparation of documents before dismantling the Line e.g. Numbering the equipments in sequence ,Photograph of equipments, wiring diagram & Utility connection, Marking of cables and control box, Video of individual running machine as well as complete line , Layout and foot print of machine, documentation of each segment of equipment dismantling.
üGathering information of complete manufacturing line and technical knowhow of the products. e.g. Equipment List, Plant & Equipment CAD Layout, Utilities requirement, P & ID diagrams, manufacturing process & flow diagram, Process/Instruction sheet, Machine operatingManuals, Hook-up manual, Spare parts list, equipment manufacturers contact details, services agencies contact, Machine PLC programmes , machine operating software backup ,Machine break down histry and clean room detailed information.
üFinalizing vendor in Taiwan for Equipment dismantling, Machine Movement, Packing, forwarding and shipment from Taiwan to Italy.
üPreparation of packing list in Excel sheet with complete description of items inside the box with photograph.
üCoordination with all agencies for timely completion of the dismantling work as per schedule defined.
ÄPlasma Television (PDP) Manufacturing Plant Re-Installation at VDC- ITALY.
üPlant Layout finalisation and building preparation.
üWorking closely with Clean Room Design & Construction Company M/S SHINSUNG Korea for process requirement e.g Clean Room Class, Humidity, Temperature & Pressure requirement. Providing Equipments and Manpower details etc. For calculation of Heat load and design HVAC system. Also providing Equipment Layout for calculation of clean room size, Bill of Material, Material specification for Procurement and clean room drawings for construction.
üVisited China for procurement of clean room material such as AHU, BFU, FFU, HEPA, Raised Floor Tiles, Wall & Ceiling Panels, Hanging system and accessories.
üPlanning, Scheduling & monitoring of project activities such as Clean Room Construction, Equipments Installation and Piping & HVAC work etc.
üLooked after installation and commissioning of equipments and provided utility services to them.
üTrial, testing, validation of cleans room and Line for mass Production.
üManaged activities related to design & manufacturing of new equipments for Plasma TV & Picture Tube (CRT) manufacturing Line e.g. Etching Machine, Gun Cleaning Machine, Picture Tube Cantering Unit, Inspection Conveyor, Paste mixing, Mask welding machines, Pick & Place Robots, Transfer and Loading/unloading system.
üModification & Retrofitting of equipments and Provide detailed drawings, specifications, BOM & cost estimates for the equipments.
üVendor development & follow-up for timely delivery of manufacturing items, also supporting them for any technical problem.
üPlayed a major role in the modification of Picture Tube (CRT) Line Equipments from 15” panel to 17” panel in coordination with NIS-UK.
üInstallation & commissioning of equipments during Picture Tube (CRT) manufacturing plant set up at Kota.
üCoordination with suppliers and Contractors and ensure timely delivery of material and work completion.
üStrong analytical approach to Machine Design, Manufacturing & Retrofitting of equipments. Expertise in producing cost effective with improved quality machines.
üExtensive use of CAD design for manufacturing and development of Special purpose Machines for Ball & Taper Roller Bearings e.g. CNC / PLC controlled Grinding & Honing M/C , Ball Flashing & Lapping M/C, Test Rig, Bearing assembly & Inspection Machines, Automation Equipments e.g. Hopper, Elevator, stacker, loading ,Unloading & Transfer chutes etc.
üWorking in shop floor for development of prototype Machines. Used theoretical knowledge and practical experience in mechanical manufacturing processes e.g. (Metal Forming, casting, moulding, Press Work, fabrication, machining, heat treatment and assembly techniques).
üEvolve the design concept through a systematic process of modelling, prototyping, testing and analysis, refining the design to optimize the manufacturing of parts with respect of cost reduction, quality, productivity, top-lines growth and time reduction.
üTooling & Components design for bearing processing Machineries. Used experience in properties of ferrous and non-ferrous metals and their application.
üManaging the entire process of development of new products right from design, validation, trials & testing and commencing production along with handling related documents & design output.
üVendor development and helping them for any technical support required.
üJoined as GET and worked in all departments e.g. Steel Fabrication, Machine shop & Assembly Shop of Excavator, Loader, Dumper and Tower Crane, Trial & Testing as per check sheet during one year of induction programme.
üReview production schedules, engineering specifications, orders, and related information to obtain knowledge of manufacturing methods, procedures, and activities, to estimate and optimize resources (Men, Machine, Material & Methods).
üCo-ordination with design department, PPC and sales marketing department for any defect field report & modification required.
üConducted ultrasonic test to check MIG (CO2) welding cracks, Cross sectional cutting to check welding penetration, check Porosity and overall welding quality.
üDeveloped rotating Jigs & Fixtures to increase productivity and welding quality.
üSupervision work and supporting for any technical issue in shop floor.