Shuja Uddin

  • Karachi Sindh
Shuja Uddin

Assistant Operations Engineer

Summary

Four years working experience of HSE and Operations at Engro Polymer & Chemicals, Completed B.S in Applied Chemistry & Chemical Technology. Certified on DuPont’s Personnel & Process Safety & Risk Management system can manage HSE awareness sessions, Hazard Analysis, Risk Assessment, Root Cause Analysis, Environmental Impact Assessment and ensures HSE compliance. Proven leadership and team management skills with sound communication and report writing skills. Hands on experience on Integrated Management System (ISO/EMS/OSHA), Kaizen, 5S and Lean Six Sigma. Worked as internal auditor for IMS. Strong On-the-job learning skills along with thorough knowledge HSE, IMS and Lean manufacturing.

Major Accomplishments

  • Lean Six Sigma project on Chemical hoses elimination with saving up to 3.3 Million/year.
  • Kaizen workout project on Energy Conservation with saving of 1.94 Million/year.
  • 5S program implementation
  • Nominated as Safety Captain and training coordinator
  • Implementation of Hazardous Materials and Waste Management Program
  • JQP preparation for training department for technical staff
  • IMS auditor for interdepartmental audits
  • Conducted OHIH awareness session
  • Process Safety and Risk Management certification
  • Personnel Safety Management certification.
  • Completed one year training at Engro and skill Certified on two Production areas.
  • Reduction in wastages through RCA and CAPA implementation
  • Maximizing resource and equipment utilization
  • Shutdown Coordinator for distillation column
  • OHIH Implementation

Work History

Work History
Jul 2012 - Present

Assistant Operations Engineer

Engro Corp

I have been working in Engro Polymer and Chemicals as an Assistant Operations Engineer in EDC/VCM Operations department

My key responsibilities are:

 

  • Arrange periodic and need-based staff training program on safety.
  • Supervise the work of Safety Officers and ensure optimal performance.
  • Participate in period safety risk assessment.
  • Participate in activities related to IMS and HSE Certification and ensure its compliance.
  • Manage waste management program w.r.t hazardous/non-hazardous wastes.
  • Provide assistance in preparing departmental budget.
  • Prepare Job safety analysis (JSA) for special activities.
  • Take part in conducting Process Hazard Analysis (PHA)
  • Manage safe and smooth operation of plant on OSHA and PSRM guidelines.
  • Conduct safety audit and manage its recommendations close out.
  • Manage all the Safety critical documents.
  • Conduct pre startup safety reviews(PSSR) on new modifications at plant site.
  • Compliance to Process Safety and Risk Management (PSRM).
  • Ensure plant smooth operation with compliance to NEQS limit.
  • Conduct plant shutdown and startup planning meeting and daily activities planning as
  • Prepare Standard operating procedures for startup, shutdowns and special operations activities.
  • Playing a role of Safety Captain in a shifts and trained individuals regarding safety, procedural and work permit compliance.
  • Complete knowledge of LOTOTO and its practices and compliance at plant site.
  • Knowledge & hands on experience of running Multi-Stage Centrifugal Air Compressor.
  • Knowledge & hands on experience of centrifugal Chiller.
  • Knowledge & hands on experience of centrifugal Pumps.
Jul 2011 - Jul 2012

Trainee Assistant Engineer

Engro Polymer & chemicals Limited
  • Receive classroom instruction in subjects related to technical, safety and production, attend lectures, watch guest speakers, an take tests.
  • Work in different departments to gain perspective, including Safety, Production,Technical (Process) and Laboratory.
  • Participate with production, process and safety departments in routine and special tasks to gets hands-on experience.
  • Identify trends and recommends proactive or remedial action to manage smooth operation.
  • Attend periodic evaluations.
  • Work with and through management to develop and implement actions that protect company assets and profitability based on gap analysis recommendations.
Jan 2011 - Feb 2011

Internship

Peoples Steel Mill

Peoples Steel Mills (PSM) Limited is the only facility of its kind in Pakistan engaged in the development and production of alloys and special steels.

• Handle Material Testing & Analysis: Chemical, Mechanical, NDT, Metallography, Failure Analysis.
• Handle Industrial Project & Services: Plant Fabrication & Installation

Education

Education
2007 - 2010

B.S in Applied Chemistry

University of Karachi 
2004 - 2006

Intermediate

Dehli Government College
2003 - 2004

Matriculation

Airport Security Force Public School

Skills

Skills

Maximo

MS office

Certifications

Certifications
2011 - Present

Process Safety and Risk Management

Engro Polymer & chemicals Limited

Helping organization achieve sustainable improvements in leadership, management, organizational structure, and skills development. Helps prevent safety and environmental incidents, to preserve your business continuity, capitalization and right to operate, and most importantly to protect precious lives. Productivity, reliability and quality improve, and significant direct and indirect costs of safety incidents can be avoided.

2012 - Present

Personnel Safety Management 

Engro Polymer & chemicals Limited

Helping organization achieve sustainable improvements in leadership, management, organizational structure, and skills development. Helps prevent safety and environmental incidents, to preserve your business continuity, capitalization and right to operate, and most importantly to protect precious lives. Productivity, reliability and quality improve, and significant direct and indirect costs of safety incidents can be avoided.