Rakesh Kumar

  • Bengaluru Area, India, IN 28

Supply Chain Operations

Work History

Work History
May 2011 - Present

Demand Forecasting & Master Scheduling

GENPACT

Assistant Manager Bangalore, India

  • Demand Forecasting & Planning for “A” and “B” class items of inventory classification consisting of 2500 parts.
  • Simulating, analyzing & adjusting forecast generated by FGS and Servigistics tool.
  • Global interaction & coordination with customer to gather inputs and market intelligence.
  • Maintain On Hand inventory below target level of $ 5 mm & Customer Service level above 90%.
  • Measure forecast accuracy by analyzing and evaluating MAPE and FPE and takes corrective action.
  • Prepare inventory & forecast accuracy reports and communicate to management for business decision.
  • Identify obsolete inventory and recommend disposition.
  • Production planning for 400 parts & calculation of Raw & WIP inventory based on MPS.
  • Prepare feasible production schedules of component items based on available resources.
  • Evolving and maintaining documentation and SOP for demand planning processes.

Lean Coach - Quality

 

  • Imparting training to Genpact resources and teaching them best practices in field of Lean Six Sigma.
  • Working closely with Quality team to monitor productivity and Business Impact project.
  • Application of Lean tools/Kaizens/RCA for project execution.
  • Prepare dashboards and develop standard templates to drive VMS activities across Genpact sites in India.
  • Initiate & drive VSM activities to identify opportunities for lean projects in a process.
  • Mentoring Lean projects and helping Lean aspirants to successfully close their projects on time.
Jul 2007 - Apr 2009

Engineer

UNITECH MACHINES LIMITED

Project/Purchase Engineer Gurgaon,

  • Procurement of engineering materials based on Bill of Material.
  • Negotiation with suppliers on lead-time and cost as per standard specification of material.
  • Liaison with suppliers on delivery schedule so as to ensure on-time deliveries of final product.
  • Review and manage the supplier base to ensure consistency with the sourcing strategy.
  • Receiving and analyzing purchase requisitions based on standard procedure.
  • Ensure commercial, legal & compliances in all the procurement transactions.
  • Monitoring and reconciliation of Inventories(Raw Material & MRO) at Site Store
  • Planning and defining scope of project including activity planning and sequencing.
  • Monitoring the implementation of approved QC Plan according to client's specifications at sites.
  • Liaison with client, vendors and site project manager.
  • Monitoring and supervision of day to day Erection & Commissioning activities at client sites.
  • Implementation of lean ideas at client sites/work location.

Education

Education

B.Eng

Shantilal Shah Engineering College

Institute of Logistics

M.B.A

Institute of Operations Management

Skills

Skills

RCA

Execution

Dashboards

DRIVE

demand