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Work experience

Jan 2012Jan 2014

Deputy Manager-Process Engineering

Process Engineering, Danfoss Industries India Pvt Ltd
1b. Deputy Manager-, Chennai- Planning and coordinating for equipment installations for the new product launches, lead acceptance test for equipment and new product. Preparing/Reviewing PFD, PFMEA, PCP, SOP and Value Stream Mapping. Responsible for raising change control and getting approval pertaining to operations Manage manufacturing process to ensure product is delivered on time while maintaining quality standards. Improve efficiency of production by migrating employees and equipment to maximize utilization. Monitor COPQ & take appropriate measures to reduce them. Communicate with customers, understanding their requirements and promoting awareness of requirements across the value streams/vendors. Assign job to reportees, give instructions, solve problems and provide expert advice. Responsible for creation and validation of work standards and Instructions for manufacturing processes. Process parameters optimization and process capability studies for brazing furnace, plasma welding machines. Line Balancing Using MTM Analysis. Run Continuous Improvement projects for Line rejections to Achieve Zero Defects. Significant Highlights Installed and commissioned two value streams from scratch. Awarded Lump sum compensation for the same. Part of Global Production Team(Denmark) in implementing global process approach across Danfoss Factories. Awarded“ WOW” for Cost saving in“ Elimination of plastic cap rejections after painting process”.


John Deere India Pvt Ltd
Sr.Engineer-, Pune- Perform offline programming(CNC/NC) for lasers, press brakes, punch presses at John Deere factories in compliance with standardized methods and processes. Perform Tool, Fixture & Gage Design. Ensure on-time delivery on all projects with a Customer Satisfaction Index(CSI) of 4. Ensuring SOE for parts using DFM(Boothroyd) to derive the costing and manufacturing process time Create Methods and Job Design for manufacturing processes. Create work Standards and Instructions for manufacturing processes. Assign job to reportees, give instructions, solve problems and provide expert advice. Assist with Manufacturing Process Simulation and Analysis. Work on continual improvement of set processes and standards. Assist teammates on technical project issues and work with unit counterparts to resolve technical queries/issues. Maintain 5S for all project data stored in network folders and participate in sustaining 5S activities in order to ensure effective and efficient data organization and access. Manage all projects as per ISO requirements and drive improvement in processes to ensure no deviations from set standards in delivery of projects. Significant Highlights Worked onsite at John Deere Ottumwa Works, Iowa, USA in implementing the best practices of sheet metal Laser Programming and Press Brake Programming. Worked onsite at John Deere Thibodaux Works, Louisiana, USA in implementing best practices of Laser programming, Press Brake programming and Stock sizing.


Lakshmi Machine Works Ltd
Engineer-, Coimbatore- Program Sheet Metal CNC Laser cutting machines and Press Brakes. Close monitor of critical components right from first process till final process in order to deliver those components on-time to the assembly shop. For Cost Reduction strategy, worked in conversion project in changing the process from Casting to Sheet Metal”. Plan as per Advanced Supply Chain Planning, execution of production orders in the shop floor and thereby maintaining the optimum level of inventory. Work on various Continuous improvements to implement the 5S activities in the shop floor. Team Member in implementation of Lean practices. Execute rejection analysis based on NCRS Responsible for workload allocation to the resources to increase the overall equipment effectiveness. Plan and execute the production schedule including human and material resources. Resolve employee relationship issues, evaluate conflicts and determine disciplinary actions Monitor daily log sheets and implementing control measures to avoid rejections. Conduct one point lesson to the workmen. Significant Highlights Implementation of Total Productive Maintenance & Lean Manufacturing in Sheet Metal Cell. 95% of components being manufactured through the process of Shearing & Punching were converted to Laser Cutting process. Increased the OEE of Press Brakes in Sheet Metal cell by 20 %. Soft Skills: Programming of CNC Laser cutting machines using BYSOFT, SIGMANEST. Programming of Press Brakes using BYBEND, RADAN and CINCINNATI. 2-D packages: AutoCAD. IT Forte Operating System: Windows 98, 2000, XP, Vista & Windows 7 Packages: SAP end user, PDM Others: MS-Office 2010, 2007 and Internet Applications



Bannari Amman Institute of Technology Bharathiar University