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Experience in Electronics/Electrical - Manufacturing, Industrial Engineering,Technical Support,Product development & Purchase with exposure to Production/Projects/Equipment. (15 Years)

Summary

  • Successfully developed  LED emergency torch for micro industry with supplier sourcing and industrial engineering project report.
  • Successfully Carried out Industrial engineering, capacity planning, manufacturing layouts, preparing process documents & work instructions for start-up Industries.
  • Contentious improvement in the area of productivity & quality & Housekeeping.
  • Manufacturing & production professional skilled in leading high-producing teams & using lean manufacturing to reduce costs & increase process efficiency.
  • Qualified production supervisor with 14 plus of manufacturing & engineering experience, including cross-training & scheduling employees, ordering parts, record keeping & meeting all production deadlines.
  • Analyze cost of all products and assist to reduce negative discrepancy on the same; plan for strategies to reduce wastage and labor cost in all engineering projects.
  • Plan and assign work strategies in the production schedule that covers maintenance of process equipment and inspection at proper intervals.
  • Adaptable with extensive experience in material handling, inspections, inventory & purchase

Work History

Sept 2015Present

Assistant Manager Manufacturing

SME OneSource Group/ SME OneSource Manufacturing Pvt Ltd. Banagalore
  • Product development, supplier sourcing, purchase management for micro & small Industries
  • Planning, Preparing, design & executing new electronic projects to manufacturing.
  • Responsible for Industrial Engineering like – time study, line balancing, work sampling, method-work-motion study etc. for start–up/existing industries.
  • Responsible for layout, work station design, capacity, & work flow planning.
  • Implementing & practicing LDMS, GMP, and 5s in shop floor.
  • PPAP approvals with preparation of Control plan, Process chart, FMEA.
  • Preparing P & L statement, BOM, process documents & work instructions.
  • Inventory control, material management, procurement & purchase.
  • Preparing & controlling job/route cards, Machine card, Autonomous maintenance history card and LDMS clock chart etc.
  • Preparing & maintaining daily, weekly, monthly production statistics, planning’s etc.
  • Visiting clients/customer place for audit, conducting vendor audit, understanding procedure, list out observations.
Apr 2012Aug 2015

Assistant Production Manager

Cosmic Micro Systems Pvt Ltd. Bangalore

The company is leading manufacturers of U.P.S/Inverters, solar Inverters/U.P.S., Servo Stabilizers, water purifiers.

Reporting to Manager - Operations

  • Established & adjusted work procedures to meet production schedules.
  • Supervised production schedules production quality & on time delivery.
  • Improved efficiency & productivity by eliminating waste & production constraints
  • Defined manufacturing performance standards & reviewed the performance outcomes to set future targets.
  • Executing assembly line, activity schedule, monitoring and control, progress reporting.
  • Planning & preparing purchase requisition daily/weekly/monthly basis depending on production load.
  • Selecting, Ordering & purchasing materials
  • Involve in deciding corrective and preventive action plan with QA.
  • Responsible for Resource Planning, Material Planning, Man Power Allocation
  • Preparing MIS report on weekly and monthly basis (material received from store and actual used in production with rejection and WIP
  • Handled team of 28 operators, helpers.
Sep 2008Feb 2012

Production Engineer

Vatturkar industrial VATS. PUNE.,

The company is leading manufacturers of liquid flow meters & dispensing systems & conductivity/T.D.S. meters.

  • Daily/weekly/Monthly - Production, manpower, material planning.
  • Supervision assembly line activities
  • Recording production details hourly, daily wise.
  • Preparing production completion report, checklists.
  • Calibrating flow, conductivity sensors, meters.
  • Preparing/recording calibrated readings, reports, certificates etc.
  • Involve in R&D of new developments of flow sensors.
  • Follow up with suppliers for in time delivery.
  • Anchoring site service engineers & customers in installation, calibration, settings, maintenance etc.
  • Follow up with CWRPS for calibration & certification of master flow yearly.
  • Handled team of 12 operators, helpers.
May 2005Jul 2008

Senior Engineer Products

Flui-tec Instruments & Controls.,

The company is a leading dealer of various measuring instruments & equipments related to flow, pressure, temperature, level etc..

  • Visiting to customer place with sales team for understand, recommend proper, suitable required range of instruments for their application.
  • Testing of instruments in house once received from manufacturers, settings to be made as per customer requirement before dispatch.
  • Arranging, guiding to works like plumbing, electrical wiring, civil works as required & suitable for installation with customer
  • Installing, calibrating, observing instrument performance, training to customer about how to use, maintain etc.
  • Preparing MOM, Installation, calibration, test, service reports.
  • Attending sites once in 3, 6 or 12 months for customer place for recalibrate, observe, maintenance as per requirement.
  • Attending sites for solve customer complaints, service, trouble shoot, replace parts etc.
  • Anchoring customer for onsite problems through telephone, mail.
  • Participating in exhibitions for demonstrate/explaining application, technical specification, technology, etc to visitors.
Oct 2001Apr 2005

Project Engineer Electrical

Skill Tech Engineers & Contractors pvt. ltd. Mysore.,

Company has forayed itself into two different kinds of business, one being property development and other being power projects.

  • Taking survey with BESCOM officer for new proposed projects & preparing proposed estimation & diagram.
  • Day to day visiting to site inspection for quality, manpower presence, work status, material accountability/availability.
  • Arranging & planning, required raw materials for each site in 2 days advance on day to day basis.
  • Taking inventory after completion of work at site, indicating corrective actions for site supervisor & sub-contractors.
  • Making account of raw materials issued v/s actual used for clearance of subcontractor payments.
  • Coordinating with BESCOM officer & team in final inventory of the work, list out observations & corrections.
  • Implementing observations indicated by BESCOM officer, approach Officer for visit site and sign for Work completion, measurement records & supporting documents.
  • Approaching BESCOM officer to pass the bill with supporting documents.
  • Approaching regional Electrical Inspector for clearance of new commissioned projects according to IE rule.
  • Handled team of 4 site supervisors & sub contractors.

Education

Aug 1998Aug 2001

Technical Diploma

MVP's Rural Polytechnic Haunsbhavi

Technical Diploma in ELECTRONICS & COMMUNICATION ENGINEERING from Board of Technical Education in 2001