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Muhammad Kazim Mahmood

Quality Management Professional (QA/QC)

Summary

A dynamic and result-oriented “Quality Management Professional” with over eleven years of extensive experience in oil & gas and manufacturing industry sector. Highly proficient and have extensive/ proven expertise with strong knowledge for effectively implementation, supplier/internal auditing and training of quality management system (ISO 9001/ API Q1/ API Q2), development and implementation of effective quality assurance/control procedures, processes, plans etc., root cause failure analysis, KPI developing and analysis, QA/QC record management, TPI coordination and management, NDE, welding inspection, material testing, PMI, wells equipment (drilling, completion, intervention and subsea), OCTG, mechanical structures, pressure vessels, hydraulic systems and working proficiency of their associated various international standards/specifications/recommended practices (API, ASME, AWS, ASTM, ISO, T H Hills DS-1, etc.). Highly motivated with positive attitude and strong interpersonal, management, organizational, communication, problem solving and decision making skills.

Work History

July 2013 Present

Technical Specialist-Well Equipment Quality

BP Services International Ltd, Luanda, Angola

As “Technical Specialist-Well Equipment Quality”, I am responsible for providing regional QA/QC support for the design, manufacture, inspection, testing, shop assembly, handling, transportation, storage, preservation and servicing of surface/downhole engineered and rental drilling, completion, intervention & subsea equipment including OCTG in accordance with BP requirements and relevant industry standards (API, ISO, ASME, ASTM, AWS, T.H.Hills DS-1, EN etc.).

Identifying, Specifying and Evaluating QA/QC Requirements:

  • Identified the QA/QC requirements for well equipment contracts/PO/call-off, reviewed/evaluated the suppliers’ QA/QC proposals in RFIs/ RFPs/ RFQs and ensured that the QA requirements comply with BP standards, practices and processes.

Review and Approval of QA Documents:

  • Reviewed and approved supplier quality control plans and ensured that associated normative documents meet BP requirements.
  • Reviewed and endorsed inspection/component matrices, exceptions, deviation and concession requests submitted by the suppliers, in conjunction with the discipline engineers and made decision for acceptance or rejection.
  • Provided expert technical feedback on BP global equipment integrity and quality assurance/ control practices, guides, procedures or other quality related normative documents.

Supplier Audits, Facility Surveillance Visits and Technical Conformity Assessments:

  • Developed checklists and yearly programs/ strategy and conducted suppliers’ QMS audits, 2nd party technical conformity assessments and, facility surveillance visits accordingly.

Management of TPI/Surveillance Service Providers’ Activities:

  • Collaborated with PSCM to place the TPI contracts and annually provided the estimate of budget required for 3rd party surveillance/inspection activities.
  • Conducted interviews of inspectors to be used by TPI/surveillance service providers for assurance to meet the BP competency requirements.
  • Conducted pre-production meetings (PPMs)/pre-inspection meetings (PIMs) and identified surveillance/ inspection activities/ technical documentation reviews.
  • Ensured that the surveillance/inspection/testing is planned, arranged and conducted as per BP requirements and agreed quality control plans.
  • Reviewed inspection reports to ensure the surveillance activities had been performed in accordance with agreed BP requirements, issues raised had been closed out, to verify and approve the man hour charge invoices and to verify the BP reporting requirements had been followed.
  • Collaborated with PSCM and discipline engineers for the performance measurement of TPI/surveillance service providers and well equipment supplier by KPI analysis.

Quality Record Management, Staff Training and Continual Improvement:

  • Implemented an effective system for tracking, identify and address supplier non-conformances and corrective actions and storage/ retrieval of technical documentation applicable to equipment integrity and quality assurance/control.
  • Participated in RCFAs for field failure investigation of well equipment and recommended and/or implemented corrective actions.
  • Supervised and trained local assistants and challenger discipline engineers regarding equipment integrity and quality assurance/control requirements, processes and procedures.
  • Identified opportunities to deliver continuous improvement in equipment quality, including process efficiency and captured/shared equipment integrity and quality assurance/control lessons learned.
Jun 2010Jul 2013

Project Director of Quality Management

National Engineering and Scientific Commission, Pakistan
  • Prepared and effectively implemented comprehensive quality assurance/control processes and procedures, QA/QC plans and inspection test plans (ITPs) according to project requirements and specifications.
  • Ensured that the agreed and approved procedures and processes are being followed by suppliers.
  • Coordinated with concerned departments in planning, organizing and executing the measures necessary for effective quality assurance and control.
  • Managed and monitored all inspection related activities with third party inspection agencies including allocation of jobs, day to day follow up regarding work progress, review of non-conformance reported by inspectors, approval of invoices and man-hours applied.
  • Reviewed and evaluated subcontractor/supplier and third party inspection service provider performance.
  • Collaborated and facilitated the purchase management department to establish QA/QC requirements during pre-qualification phase of new suppliers & subcontractors.
  • Managed non-conformity management system and evaluated nonconformities reported by third party inspectors for their acceptance or rejection.
  • Maintained the record of all inspections and testing activities and prepared QA/QC dossier for each project ensuring identification and traceability for easy retrieval.
  • Conducted and/or participated in root cause failure analysis in conjunction with discipline engineers and executed the necessary corrective/ preventive actions to resolve issues in a robust and timely fashion.
  • Established and tracked QA/QC KPIs based on organization’s overall quality objectives.
  • Reviewed, developed & implemented improvements to the existing inspection methods.
  • Identified the continual improvement opportunities, facilitated the development and implementation of continual improvement plan and evaluated the outcomes of the improvements using statistical methods in conjunction with engineering and operations management teams.
Nov 2007Jun 2010

Quality Assurance Manager

National Engineering and Scientific Commission, Pakistan
  • Successfully implemented quality management system (ISO 9001:2008) in organization and acted as “Management Representative (MR)”.
  • Facilitated the development of quality policies, quality objectives, processes, procedures, programs and practices in compliance with appropriate standards and regulations for the implementation of quality management system (ISO 9001:2008) in conjunction with various departments.
  • Coordinated quality management system audit, reviewed/analyzed audit findings/nonconformities and implemented/suggested appropriate corrective and preventive actions.
  • Conducted several quality management system “Internal/1st Party/2nd Party/3rd Party” audits as Auditor/Lead Auditor” for various suppliers and subcontractors of different industry sectors.
  • Conducted several training sessions on quality management systems for internal staff and as a trainer/ lead trainer.
  • Contributed in development, organization, communication, promotion and implementation of the total quality management culture, statistical process control, 5S program, kaizen improvement process and six sigma methodologies to control and effectively improve products and service quality.
Oct 2004Nov 2007

Assistant Quality Assurance Manager

National Engineering and Scientific Commission, Pakistan
  • Supervised and monitored the NDE (VT, PT, MT, UT), operation and maintenance of NDE lab facilities and testing equipment, visual and dimensional inspection of mechanical structures, pipes and pressure vessels (as per relevant industry codes and standards of AWS, ASME, ASTM , ISO and API etc.), reviewed reports and maintained the inspection records.
  • Prepared and/or reviewed WPS, PQR and WPQ as per applicable specifications & codes.
  • Monitored and assessed the quality of incoming materials through testing and inspection activities to ensure acceptance and compliance with equipment/product specifications.
  • Performed material testing, hardness testing and PMI (positive material identification) of variety of materials according to ASTM and ISO standards. Operated and maintained 100 kN capacity, universal material testing machine (Make: Testometric, UK), XRF, Rockwell, Brinell, Rockwell and Micro hardness testing machines
  • Monitored the calibration and maintained record of mechanical monitoring and measuring equipment including measuring tapes, dial & digital vernier calipers, inside and outside micrometers, depth gauges, dial indicators, try squares, low & high pressure hydraulic/ pneumatic gauges, torque wrenches etc.