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Lalitkumar Sawale

Team leader at Kirloskar Oil enine limited

Work experience

Manager Metallurgy

AURANGABAD SINCE J AN '12-S EP' 12 ASS ISTANT MANAGER METALLURGY LAB(QA) Æ Metallurgical inspection carried out within same day. Æ Hands of experience on Rockwell, Brinell & Vickers Hardness testers. Æ Handling of Spectrometer for material confirmation. Æ Cleanliness Evaluation of Components. Æ Implementation of EHS activity. Æ Failed components analysis. ISMT LTD, AHMEDNAGAR SINCE A UG'08-DEC'11

Team Leader

KIRLOSKAR OIL ENGINE LTD, KOLHAPUR SINCE S EP ILL DATE TEAM LEADER QUALITY ASSURANCE Æ Metallurgical Quality Control of Forgings & Machined Components. Æ Knowledge of various heat treatment processes used in industries Planning of Production and Controlling Heat Treatment Process & Quality. Æ Handling Metallographic process like Inclusion Rating, Grain Size Measurement, and Micro Structural Assessment and conducting hardness testing of Micro Vickers, Rockwell and Brinell. Æ Monitoring the Metallurgical Lab Activities of incoming Forgings, in-process and After Heat-Treatment Metallurgical Quality. Æ Communicating with the Customers, attending their Complaints and analysing warranty failures. Æ Conducting 5S Activity for continuous improvement in process capabilities. Æ Handling Process Measures as per TS16949: 2002. Controlling Heat-treatment process Consumables Æ. Induction Hardening Process set-up for Crankshaft. Æ. Production & Quality Control of Heat Treated Parts. Æ.

Executive Metallurgy

QUALITY EXECUTIVE Æ Inspection of reports & verification of test certificates. Æ Failure analysis of raw material & receiving materials such as casting, forging & steel components and semi finished products. Æ Handling customer complaint Æ Reject raw material, tooling if found nonconforming to specification during Metallurgical testing. Æ Preparation of PPAP documentation. Æ Steel Grade confirmation of raw material and drop billets.(By spectrometry) Æ Mechanical testing of material and aware of charpy impact test. Æ Inspecting and maintaining quality standards for incoming raw materials ensuring stringent adherence to quality standards, norms and practices and taking corrective action. Æ Handling of imported material i.e. testing as per ASTM standard Æ Metallurgical analysis of heat treated product & final product. In these include inclusion study as per ASTM E- & grain size measurement by ASTM E112. Æ Aware of heat treatment cycle such as normalizing, annealing, hardening & tempering. SKF INDIA LTD, PUNE SINCE A UG'07-AUG'08


Metallurgy) From COEP(Pune University)- with Æ HSC from Hutama Rajguru Mahavidyalaya(Rajgunagar)- with Æ SSC from Mahatma Gandhi vidyalaya(Rajgunagar)-1999 with First Class ACHIVEMENTS Æ Increased productivity of cam shaft in Carburizing Heat treatment. Æ Improvement average life of piercing point. Æ Developing sugar arcing welding electrode for sugar mill. Æ Achieved cost savings for the company by minimizing heat treatment cycle which is previously used for piercing point Æ Eliminate Oil Blockage problem in Lub oil header by implementing Poka-yoke method. Æ Decompression lever jam problem at Varsha pump set are reduced. CERTIFICATE TRAINNING Æ