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Work experience

Jun 2013Present

Asst. Manager

Cummins Filtration
  • Working on new product development and current product development of Liquid filters, head casting, adaptor’s, plastic and drain valve.
  • Working on creating new Change request and Change note using Windchill 10.Also creating metadata for new parts and other documentation.
  • Working on design of casting, machining and plastic components.
  • Working on creating Part and design for new products and current products and updating prints. Working on checking if the design would satisfy the requirement or not.
  • Working on hand calculation for finding the needed parameters in new product design and a product re-design.
  • Working on flow and pressure drop related problem and other calculation relating to filter.
  • Working on new casting and machining parts.
  • Attended team meeting, seminar and product training.
  • Using theory of constraints (TOC) in day to day activity to solve problem in least time with best solution.
  • Working on doing structural and flow related analysis.
  • Working on creating Standard operating procedure for documents for designing a part and testing the design using calculation and other calculator.
Aug 2012Dec 2012

Project Engineer-Locomotives

GE TRANSPORTATION
  • Worked on Concept Development and Value Engineering phase for Locomotives for GE. Also working on Cost saving Project’s.
  • Performed a detailed analysis to present all tollgate presentation as per the given guidelines by business to get the required approval at business level.
  • Worked to understand the life cycle and cost analysis of product for each part for the customer.
  • Performed a detailed analysis of product with design engineer to understand the opportunity to remove scheduled / unscheduled frequency or rates for different customer on MSA contracts for GETS.
  • Identified the critical path to prepare the milestone & execute the project milestone accordingly.
  • Performed the cost benefit analysis and present it to risk & principle engineer for their approval.
  • Worked with multifunctional team on problem solving, 7Ways, team meeting and other activates.
  • Worked closely with manufacturing team, sourcing team, current product development team and new product development team.
  • Did design, development in Unigraphics. Also preformed fit form and function.
  • Did product trial and validation with cardboard model and steel structure whenever needed.
Apr 2012Jul 2012

Design Engineer

CATERPILLAR
  • Responsible for current product design changes, deviation change & implement the changes for development purpose of Articulated Trucks & Lower Power Train products.
  • Worked on Team Center to initiate ECO for purpose of creating/changing print and releasing them for production purpose. Managing multiple ECO and print modification at the same time.
  • Act as a checker for the prints before been released to Release department.
  • Products design are done on Pro E and using Team center to save them in the Team center server.
  • Also Analyzed the product structure using Pro Mechanica, Fastener Adviser and Bolted joint analysis. Did also free hand calculation to get the rough estimate of the result.
  • Worked with Off shore team in order to get my design and drafting changes work done.
  • Worked on Cost Reduction project to reduce the cost of the purchased component down and standardizing part, common features and changing dimension to make part cost effective.
  • Overviewed Prototype build and testing of Power train parts.
  • Attend weekly Design Review and team meeting to communicate the progress in the project.
  • Worked closely with cross functional team to get pricing of products and provide information and support.
Sep 2011Feb 2012

Project Engineer-Packaging

CUMMINS EMISSION SOLUITION
  • Responsible for new product design & development of After Treatment systems & components to meet off-high way emission requirements.
  • Created & managed project plans to align with key VPI program deliverables.
  • Collected, identified, clarified, & tracked status of technical deliverables to meet customer requirements. Design requirement were mainly got from technical deliverables and from other standards.
  • Design was done in Pro E wildfire 4 and most of the parts used were sheet metal.
  • Information from Technical Profile, Engineering Standard Work and iDFMA and tracked using Design Verification Plan and Report (DVP&R) which is a report used to task as a line item and status of the with plan and actual.
  • Design validation was done by using the Engineering Standard Work and limits set by Technical Profile deliverables.
  • Identified key design issue and addressed them to mitigated program & product risk.
  • Resolved & closed product & program issues relating to Packaging design.
  • Managed & effectively communicated project status to cross functional team and program lead.
  • Initiated & coordinated technical support work.
  • Leaded Concept and Design phase of packaging and helped cross functional design and development reviews.
  • Currently working on prints work in L phase. Acting as a Design checking and verification Engineer.
  • Support technical & program reviews of my core team.
  • Document intellectual property generated as part of design process.
  • Created ECR, ECO, Bill of material (BOM), part number and worked in print release process.
  • Communicated with Off shore team and lead a team of 4 member and got my work done.
  • Planed the entire plan of each phase mainly design and executed and tracked the project status using MS project.
Mar 2011Aug 2011

Mechanical Design Engineer

VIZIENT MANUFATURING
  • Responsible for designing, detailing and assembly of fixture in Pro E Wildfire 4 for Caterpillar and John Deere parts.
  • Used PTC Wind Chill to manage, store, and modify Pro E file.
  • Did concept design, then used top down approach for design and part modeled and assembled the product.
  • Reviewed product and process requirements and standards.
  • Communicated with client gather requirement and with offshore team guiding leading the project.
Jan 2010Aug 2010

Fluid Dynamics Research Center IIT

Fluid Dynamics Research Center IIT
  • Responsible for designing new exhaust HVAC duct from starch and integrated it with the wind turbine exhaust
  • Used Sheet Metal component of Pro E to design the new HVAC duct and exhaust outlet of Wind turbine.
  • Fabricated the HVAC duct and the wind turbine exhaust and assembled them.
Jan 2009Aug 2009

IPRO IIT

IPRO IIT
  • Responsible for working on tool brake rate , speed of cut, depth of cut and feed rate of CNC machine
  • Installed sensors and mike to record the vibration and noise of tool breakage.
  • Successfully installed and reduced and improved the efficiency and reduced the tool breakage rate.

 

 

20062007

New Product Developer & Production Engineer

SUNDARAM CLAYTON LTD

Served as New Product Developer & Test Engineer for the Production Engineering Department in the Research and Development division of SCL.  Handled the new product development including:

 

  • Marked and studied customers’ drawings and met the customers’ specific requirements and conducted technical reviews and weekly project reviews with customers.
  • Performed process planning for new products including selection of machines, design and development of fixtures, tools, gauges, washing machine and leak test rigs.
  • Handled cell formation for new products with all facilities and ensured the ramp-up production was on-time.
  • Prepared project reports, calculated Takt time and cycle time for all projects.
  • Created assembly drawing and including Bill of Materials (BoM) for tools, fixtures and gauges drawing using Pro E , Solid Works and AutoCAD with detailed part diagrams 2D/3D of the individual parts and also fabricated them. Used BoM to select and specify the material property and number of parts in the 2D draft. I used Geometric Dimensions and Tolerances (G&T) in the drawing and prepared the blue print of the product.
  • Experience in reviewing the design drawing and testing them for critical dimensions, errors and reliability.
  • Selected tools and gauges based on the need then modified it as per requirement.
  • Created cells for product with the number of CNC and special purpose machines, gauge checking equipment, leak test machines and final assembly tables.
  • Performed CNC programming and machining of the product checking for  quality and reliability using gauges, CMM machine and profile projectors
  • Experience using SAP to procure and maintain inventory. Created purchase order using SAP. Experience with SAP Production Planning and Material Management modules.
  • Completed test components of three Prototype samples (100 each) with the desired results and assembled with the other components. Inspected sampled before sending it to them client.
  • Learned and implemented Lean manufacturing, Kanban process in the production line.
  • Prepared documentation on PPAP (Part Production and Approval Process) manufacturing drawing, production process and handed over manual for production.
  • Tested the component for reliability using disruptive and non-distortive and simulation software.
  • Used Six Sigma and DMAIC methodology in the manufacturing line to control the number of defects.
  • Interacted with multiple vendors and contractors to set goal and delicate duties and get my work done. I also collaborate and contribute effectively in a cross-functional team environment, including leading design team meeting and also participated in other design review meeting too.
  • Troubleshooted problem during the drawing, assembly and manufacturing.
  • Supervised and trained other Junior Engineer and GET.

Education

Aug 2007May 2010

M.Sc

Illinois Institute of Technology IIT
Aug 2002May 2006

B.Eng

Anna University

Skills

Production Line
LOCATION
WINDCHILL
Data
MANUFACTURING DRAWINGS

Portfolio