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Kamran Ali

  • Permanent address House # 41, buland shah road kohat cantt Kpk
  • +923365393886  ; +967736079999

Sr.Process Engineer CV

Summary

  • Comprehensive knowledge of the processes and materials used in handling tasks in Cement Industry
  • In-depth knowledge of raw geologic materials and its chemical compositions as well as cement automation systems
  • Well versed in modern and large scale high capacity cement grinding production
  • Extensive knowledge of cement process, emissions controls, and in plant design
  • Skilled in using sensors and instruments that are used in manufacturing firm
  • Sound knowledge of blending, crushing, and kiln processing of geological elements
  • Well versed in cement manufacturing technologies like vertical roller mill, pre-calciner and pre heater

Work experience

Dec 2008Up to date

Sr. Process Engineeritor

Hayel Saeed Anam Group of Companies (National Cement Company YEMEN)
  • Perform responsibilities of generating standard processes and procedures of control plans processing
  • Responsible for providing technical guidelines in the burning of hazardous fuels to technical staff
  • Responsible for monitoring and supervising process control parameters to ensure high capacity usage and update the reports to the Team Manager
  • Responsible for following the safety regulations while performing tasks on the plant grounds
  • Arrangements for pre planned shutdown.
  • Providing punch list to the services departments.
  • Minimize breakdown stoppage keeping in view maximizing run factor.
  • Production in charge during off hours.
  • Maintaining clinker and cement quality and coordinating with QC department.
  • Follow target parameters set by Manager production.
  • Keep in contact with Manager Production time to time during off hours
Mar 2008Dec 2008

Commissioning Engineer

National Cement Company
  • Act as commissioning in charge for the KHD Pyro-Process.
  • Responsible for the commissioning of KHD 3500 TPD Kiln, Preheater and silo extraction.
  • Responsible for the commissioning of IKN cooler, Elex ESP.
  • Commissioning of overall Kiln area including controlled dumpers, valves and feeders.
  • Suggesting suitable modification with KHD site manager Mr. Fisher.
  • Co ordination with services departments to facilitate commissioning work.
  • Responsible for the safety of equipment during the test run.
  • Assigning duties to the supervisors.
  • Fulfilling the HSE requirements before going to execute the job.
Nov 2005Mar 2008

Assistant Manager-Production

Lucky Cement Limited (LCL)
  • Work as commissioning engineer before plant operation.Responsible for operation/monitoring of the plant and safety of the equipments throughout the shift.
  • Monitoring the activities and performance of all shift staff.
  • Managing the quality control, electrical and mechanical department.
  • Act as production in- charge during the off hours.
  • Follow the targeted parameters set by DGM (Production).
  • Listing down problems faced and suggest possible solutions.
  • Co ordination with service department during maintenance jobs.
  • Optimizing the plant for maximum production at minimum cost.
  • Assigning duties to shift workers.
  • Implement new procedures as directed from higher management.
  • Managing activities during plant shut down including material supply ,
  • Kiln lining and other plant refractory.
  • Executing suitable modification by service departments.
  • Commissioning and Performance Guarantee Test of Line C&D.
  • Performed commissioning work of both lines C&D each 3300 ton/day
  • Discharge my duties, skills and responsibilities for successful performance guarantee test.
  • Performed trouble shootings and suggested suitable modification during commissioning.
Feb 2005Nov 2005

Shift Engineer-Production

Lucky Cement Limited(LCL)
  • Performed shift duties in Raw Mill and Kiln areas.
  • ]\Maintained shift reports at the end of shift.
  • Maintained problem list and suggested possible solutions.
  • Kept in touch and coordinated with services departments.
  •  Performed trouble shootings to minimize the stoppage
Jan 2004Feb 2005

Engineer

DESCON Engineering Abu Dhabi UAE
  • Worked as “HSE” (ADCO BAB field production facilities expansion project).
  • Promote health safety and environment activities.
  • Assembly and installation of heavy equipment in the expansion of degassing plant
  • Commissioning of controlled valves, pumps and compressors.
  • Direct management of live lines tie-ins and commissioning work.
  • Fulfillment the requirements and conducting activities safely in confined spaces.
  • Direct management of demolishing large oil tanks and other process equipments.
  • Conducting fire fighting training courses.

Education

Feb 1999Jun 2003

Bachelor of Chemical Engineering (B.Sc.)

NWFP UET Peshawar, Pakistan
Sep 1995Oct 1997

F.Sc, Pre Engineering

Edwardes College Peshawar, Pakistan

Pakistan Refinery (Ltd.)

  • BSc. Final year project completed in Pakistan Refinery
  • Hydro-Treating Plant, Hydrodesulferization of Kerosene Oil.

Certifications

May 2008Aug 2008

star-Up and performance Test

KHD HUMBOLD WEDAG

participated in start-up and two performance guarantee test for the new 4200 t/d clinker production supplied by KHD humbold wedag.

May 2006Aug 2006

commissioning and guarantee test

HEFEI CEMENT RESEARCH & DESIGN INSTITUTE
  • Worked with Chinese during erection, installation of equipments
  • performed commissioning and guarantee test
May 2005Jul 2005

Qualitas Training Division,

BAK Consultants
  • Internal Auditing ISO 9001; 2000                      
  •   Understanding ISO 9001; 2000

Awards/ Achievements

  • Position Holder NWFP UET Peshawar.
  • Awarded A+ Grade S.S.C.E and FSc.
  • Certified by Chinese for best performance during commissioning and guarantee test.
  • Qualitas Training Division ISO 9001; 2000 training.
  • Certified by KHD commissioning engineer for best performance in commissioning and performance guarantee test (3400TPD).
  • KHD certification on full capacity production (4200TPD)
  • Consider as a commissioning task force leader by Holtec consultants

Skills

Computer Skills

Microsoft office, Auto Cad, Windows, Dos.