Following Global technological advancements, business model and political changes
Following Global technological advancements, business model and political changes
Thirty six years of post-graduate experience, eminent application of Engineering principles, holding up professional ethics, upkeeping Code of Conduct, in Power Maintenance Management, Value-added Project management.
Ability to handle effectively any one or more of the following roles
1. Project Management
2. Power Station Management
3. Quality Management
4. Risk Management & Mitigation
5. Asset Management
6. Engineering Management
7. HSE Management
8. Procurement Management
Ideally looking forward to a top & visible role in the capacity of Technical Advisor for any highly-populated organisation of a process industry / power industry / heavy chemical industry. Will be available to practice as a professional consultant from 01-01-2015 onwards to prospective consulting firms.
Design, implement and sustain maintenance management strategy for a 2250 MW CCGT Power plant, run a distribution strategy to power up all sections of 913ktpa smelter, sustain uninterrupted energy
requirement to cater potlines, maintain fuel-gas compression system, Reverse Osmosis plants, DIW system, Smelterwide Compressed air system, potable water system, fire water system & Sewerage system till environmental-friendly waste disposal & Zero-liquid discharge schemes.
Manage power retrofit projects as and when asked for, and handle it as an additional charge. Sustain safety performance at par and continuously engage the team to work towards Zero LTI objective. Ensure that the safety documentation is up to date and a correction on safety behavior is applied constantly and consistently.
Administration: 3 Senior Electrical Engineers, 6 Electrical Engineers, 8 Electrical Supervisors & 35 Technician Engineers /Skilled Electrical Fitters. OEM & External service providers, SAP based PM & MM modules, Material Requirement Planning, Major inspection / overhaul scheduling.
Maintenence budget: US $ 5.3M
CAPEX: US $ 30M
Running CAPEX projects,Rehabilitation of power, rectifier & generator step-up transformers, Rehabilitation of SF6 switch gears, Rehabilitation of power cables, Transformer loss prevention, Asset management, Risk-ranking, Failure Investigation, Specification & design review of power transformers, 2250 MW Combined Cycle Captive Power Generation & 912,700 metric-tonnes-per-annum Aluminium smelting facility (Aluminium Bahrain or ALBA). Power Generation at 15.75 kV levels, Distributions at 220 kV levels, 7 Power rectifiers at 69 kA 1400 V DC levels, air and natural gas compressors. This role shall also cover the responsibilities of older installation existed at this site until the year 2004 - Primary role involve Engineering, Quality, Asset & Maintenance Management : Activities include Setting objectives, Budgeting, Controlling Functional location & CAPEX budgets, Risk ranking, control, mitigation, procurement of spare parts, maintaining inventory, securing OEM or third-party services on time, monthly control of department budget, running the capital projects, coordinating with EPC & EPCM contractors during expansion phase, procurement follow-up & Condition monitoring. Conduct failure investigation and perform residual life assessment of power, GSU and rectifier transformers. Capital replacement of GSU and rectifier transformers, in-situ recoiling and cooling upgrade. Maintaining vendor & OEM relations (BEM / ABB / ALSTOM / GE / SIEMENS / FUJI / PAUWELS / PTA-CG / ALSTOM GRID / SCHNEIDER / JAEPS / TOSHIBA), sustaining relations with peers like Calciner, Carbon, Metal production, Cast house towards smooth electrical distribution and engaging Human Resources, Materials Management & Management accounting to smooth out the business process and ultimately achieving Corporate objectives & KPIs
Running CAPEX projects, Auditing maintenance quality, Quality control of major overhauls, Clean Conditions during major inspection of gas or steam turbines & turbo-generators, Rehabilitation of turbo-generators & its control, protection regimes, Condition monitoring of static and dynamic electrical machines, Streamlining maintenance practices, Development of maintenance policies and risk-mitigation strategies.
1500 MW Combined Cycle Captive Power Generation & 500,000 metric-tonnes-per-annum Aluminium smelting facility (Aluminium Bahrain or ALBA). Responsibilities include Engineering & Maintenance of Power Generation at 10.5 kV levels, Distribution at 132 kV levels, 6 Power Rectifiers at 63 kA 1260V DC levels, Commissioning of GT based CCPP 6GTs+2STs, Upgrade of PILC power cable network to XLPE, running CAPEX projects for turbo-generators upgrade, failure investigation of power diode cubicles, member of Data Capture team for SAP implementation, usage of SAP-PM & MM, MRP Controller, Procurement of Spares and Services. Potline #5 commissioning - Rerouting of 220 kV 800 sq mm Oil-filled cable with XLPE for the interconnection with Bahrain State grid, Physical inspection of 120 MVA 220 / 33 kV transformer against probable damage during transport, In-situ modification of windings' format for all six FUJI rectiformer units after installation, before commissioning; Integration of 13E2 open cycle gas turbine with combined cycle power station #4. This role shall also cover the responsibilities of older installation existed at this site until the year 1991.
550 MW Combined Cycle captive Power Generation & 250, 000 metric–tonnes-per-annum Aluminium smelting facility (Aluminium Bahrain or known as ALBA). Maintenance of Power Generation at 11 kV levels, Distribution at 11 & 33 kV levels and 18 Power Rectifiers rated at 28 kA 1400V DC levels, assist in-situ rewind of five BEM make 22MVA 11kV turbo-alternators, participated in the Conversion of five Open-cycle frame 5 GE gas turbines in to a Closed-Cycle plant, adding 75 MVA Toshiba steam generator and five waste-heat recovery steam generators from NEI, commissioning of Toshiba excitation system, GEC generator protection system and Contorl Bailey system for WHBs. Participated in the Integration of discrete ASEA 11kV systems in to a centralised EIB 33kV system, for effective distribution of power generation from 24 gas turbines and one steam turbine among all the three potline systems. Commissioning the steam turbine during 1991 gulf war & war sirens, fully equipped with gas mask at site against any probable assault with chemical warfare.
Commissioning the captive power plant for the 300 tonnes-per-day bagasse based eco-friendly paper mill (Today it is the largest paper mill in India at a single site location, with a production capacity of 2,45,000 tonnes-per-annum). Three sets of 12 MW each steam turbines fed from low pressure boilers of 60 tonnes-per-hour each. Commissioning variable speed drives for 90,000 tonnes-per-annum paper machine. 110kV outdoor sub-station, 110 / 11kV power transformers, 11kV indoor sub-station.
200 metric-tonnes-per-day Caustic Soda facility, Heavy Chemical Industry (Kothari Industrial Corporation Limited). Mercury Cell process, producing pure Chlorine and Oxygen from brine solution. Caustic solution produced at 50% concentration without requirement for an evaporative process with steam. Responsibility includes operating electrical distribution, 90 kA 180V DC rectifier transformers, Electrolyser Mercury cell high-current switch, 110kV outdoor sub-station, 110 / 33kV power transformers, 33kV indoor sub-station.
3 x 210 MW Steam turbine erection
3 x 210 MW State Electricity Power Generation facility - Started with the installation stage, involved in commissioning later took over maintenance, when handed over by BHEL. Covered various areas such as Switchgear maintenance, boiler maintenance, generator maintenance, ash handling plant, coal handling plant etc. each area fo a duration of six to eight months.
Rewind of Dynamos and alternators fitted to the carriages / coaches
Mature Candidate Route
First class degree, five-Year Integrated Course
First class pre-university certificate
Ranking first in the School, 11 years schooling from the age of 5 to qualify for admission in to pre-university course