Hari Gattu

  • Karimnagar ANDHRAPRADESH
  • +919502107066
  • gattuvanshitha@gmail.com

PROCESS ENGINEER

Work History

Work History
Feb 2014 - Present

Manger

Cairn India Pvt
Manger Since Presently I am working with. ltd Jamnagar Gujarat since Designation: Process/Shift Engineer
Apr 2013 - Dec 2013

Shift Field/operation Engineer

Central Technical Services
Shift Field/Operation Engineer, Panel(DCS) Engineer and Process Engineer(in Hydrogen Complex(Hydrogen, Merox & Flare Units)(Hydrogen, JERP), Reliance Industries Ltd., and involved in Pre-commissioning & commissioning activities of Hydrogen Complex in Jamnagar Export Refinery Project(JERP/SEZ) Special Economy Zone. I have experience in HSE(EHS) department for 2 years 9 months. As an EHS engineer I was looking after EMS 14001 certification activities and also trained in EMS 14001. I was assisting AVP EHS in all documentation activities and also dealt with different clients. I have also experience in Environment monitoring activities and parameters. I worked as Process manager in Estrenops Engineering & Technology since. Since Dec2013 up to May 2104. I worked as Process engineer with Gujarat State Petroleum Corporation, Mallvaram, Kakinada, Andhra Pradesh.

Education

Education

JNTU
2006

M.Tech

JNTU
2003

B.Technology

Anna University JNTU

Skills

Skills

ASPEN HYSIS PRO II UNISIM DYNSIM PHAST

I am perfect in ASPEN HYSIS PRO II UNISIM DYNSIM PHAST

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Portfolio

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A performance driven professional with a rich experience of 8 years 10 months in Project Management, Operations & Maintenance, Installation & Commissioning, Process engineering (Central Technical Services) and Troubleshooting. Adept in managing erection & commissioning activities involving resource planning, in-process inspection, team building and co-ordination with internal / external departments. Deft at planning operations including manpower & equipment, materials, cost & quality limitations, safety standards, etc.

Proficient in handling execution of engineering projects including pre-commissioning & commissioning of Hydrogen Manufacturing Unit, safe start-up & shut-down activities, etc. Effectively conceptualized and completed various operations pertaining to maintenance repair and modification and up-keeping of process equipment. An effective communicator with skills in managing and training the workforce as per the latest industry trends & technicalities. I also have expertise in developing standards & technical documentation on environmental sustainability; assessment & rating of companies on their performance on environmental sustainability, coordinating with expert assessors; advising national & international clients (Shell, Dupont, Linde, Chevron) on energy, environmental and sustainable development technologies; technical feasibility studies and handling national & international projects; interaction with key policy makers & government officials on sustainability. I am also expert in Process Safety and worked as process safety professional for 2 years 9 months.

I am perfect in OTS, LIMS, Aspen Plus, Hysys, HTRI, HTFS, PHAST, Unisim, PRO-II, Dynsim, troubleshooting

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Growth Path

                                Shift Field/Operation Engineer, Panel (DCS) Engineer and Process Engineer (Central Technical Services)

in Hydrogen Complex (Hydrogen, Merox  & Flare Units) (Hydrogen, JERP), Reliance Industries Ltd., and involved in

Pre-commissioning & commissioning activities of Hydrogen Complex in Jamnagar Export Refinery Project (JERP/SEZ) Special Economy Zone. I have experience in HSE (EHS) department for 2 years 9 months. As an EHS engineer I was looking after EMS 14001 certification activities and also trained in EMS 14001. I was assisting AVP EHS in all documentation activities and also dealt with different clients. I have also experience in Environment monitoring activities and parameters. I worked as Process manager in Estrenops Engineering & Technology since April 2013 up to Dec 2013.  Since Dec2013 up to May 2104. I worked as Process engineer with Gujarat State Petroleum Corporation, Mallvaram, Kakinada, Andhra Pradesh.

In GSPC Kakinada I have involved in the pre-commissioning and commissioning activities of DM Plant. I was worked in shift duties as well as general shift duty and involved in the operating manual preparation, DCS operation

In Cairn India Limited I started my career as a production engineer. I have involved in both General shift duty involving in preparation of SOPs ,Mock drill reports, shift duties involving in DCS operation, shift activities, CTM (Custody Transfer Meter ) operational activities, pigging activities and hot works, excavation clearances, critical activities  like  confined space entry  and involved in shut down, start-up  activities. I also assisted GM EHS for different activities including imparting EHS related training to new joiners and contract workforce.

 

Proficiency Overview

 

Project Management þ Managing activities right from the conceptualization stage to the execution; involving finalization of technical specifications, store & inventory control, scheduling, progress monitoring, site management and manpower planning. þ Preparing operating manual, SOPs & checklist and coordinating projects for the set up standards with accountability for strategic utilization & deployment of available resources to achieve organizational objectives. þ Liaising with government department and consultants for approvals and clearances.

 

   Operations / Troubleshootingþ Planning and effecting predictive & preventive maintenance schedules for various equipment to increase machine up time & equipment reliability.þ Implementing maintenance schedules and carrying out periodic checks to ensure performance of equipment and maintaining requisite documents for the same.þ Identifying areas of bottlenecks / breakdowns and taking steps to rectify the equipment through application of troubleshooting tools like root cause analysis. Process Enhancementþ Ensuring compliance with environmental and safety regulations as well as adherence to quality standards like ISO, etc.þ Maintaining and ensuring stringent adherence to quality & safety standards, norms & practices, identifying gaps and taking corrective action.þ Implementing various techniques for cycle time reduction, entailing identification of opportunities, energy audits, analysis of data, conduction of tests and implementation & post audits.

 

Pre-Commissioning & Commissioningþ Pre-commissioning and commissioning of the heavy equipment as well as conducting tests & inspections to ensure operational effectiveness of plant & utilities & electrical machineries, etc.þ Designing plant layout, making drawing, approving them and carrying out inspection tests for determining the effectiveness of the plant/equipment.

 

Team Management:

þ Leading, mentoring & monitoring the performance of the team members to ensure efficiency in process operations and meeting of individual & group targets.þ Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team members

 

Significant highlights:

 

þ Administered: 4   Hydrogen Manufacturing Unit (LINDE), Merox (Sat. & Un-sat LPG), Refinery Flare System 4   Troubleshooting of Hydrogen & Merox units, pre-commissioning and commissioning activities of the plants (Steam Blowing, Hydro test loop file prep).)4   Review of P&ID’s, LDTs & Isometrics, Making of Hydro test loop files.4   HAZOP Study, Start-ups and Shut down Planning, Emergency handling of Hydrogen Unit.4   Control Systems: Cause & Effect, Trips & Interlocks, Plant load Control, Reformer Control, ESDs, Burner Mgmt system for Reformer. þ Attended 6 month Training on DCS Panel (FOXBORO I/A series 51) in Hydrogen Plant.þ Gained knowledge of operating manual preparation.þ Knowledgeable of OSHAS 18001 & EMS 14001, ISO 9001.

It Skills

Languages known   :    C, C++

Platforms                  :    Windows 9x, XP, MS office

Tools used                :    OTS, LIMS, Aspen Plus, Hysys, HTRI, HTFS, PHAST, Unisim, PRO-II, Dynsim, troubleshooting

Education

 

2006                               M. Tech. (Chemical Engineering) from JNTU, JNTUCE, Anantapur. Secured 77.4% (distinction)

  • Tech. in Chemical Engineering from N.I.T.Warangal, N.I.T.W (Formerly REC, Warangal)

 

Academic Achievements:

þ First Prize in National level Paper Presentation Competition organized by I.I.T. Roorkee.         

Beyond Curriculum

þ Active participant and acted as team leader in all Chemical Engineering activities of my college.þ Holds the distinction in presenting papers in “Process Control” at DDIT Nadiad ", " Recombinant DNA and Genetic Engineering at NIT Jalandhar ",” Pollution Control (Environmental Engg.) at NIT Warangal " My papers were selected at " Anna University, Chennai in  Biotechnology ",  " JNTU in Paper and Pulp Technology "  "NIT Jaipur in Advanced Materials- Nano-Technology and Genetics "þ Presented paper on “Hybrid SNCR-SCR Technologies for NOx Control, Modeling and Experiments “in Modeling & Simulation. 

Workshops/ Seminars Attended/ Daily Activities

 þ Attended UOP’s  3 days Merox Training Workshop &  successfully cleared Validation on

  • Merox Process Technology
  • Sweetening & Minalk Process
  • Extraction Process(Sat. & Unsat LPG)
  • Troubleshooting Techniques

þ Attended Pinch Technology Workshop.þ Completed Six Sigma (6 σ) Yellow belt training.þ Looked after HSEF Safety Dept activities. and done PSSR, HAZOP, HAZAN and SIL and simulation studies.     þ Carrying out safety inspections in the plants.þ Carrying out incident investigations.þ Delivering safety training to plant personnelþ Sharing information on various safety issues in district committee meetings, rack up meetings etc.þ Participating in the HAZOPs of new facilities / modificationsþ Participating in the pre start up safety review.þ Training on EHS, COSHH, risk assessment of chemicals.þ Carrying out various safety promotional activities & campaigns.þ Accident analysis & implementing the recommendationsþ Participating in the procedure compliance audits þ HSE reports (internal, external, need-based)þ SAP related administration þ Co-ordination to sap based work permit system þ Plant quarterly safety performance evaluationþ Faculty for safety training to plant personnel, new joiners and contractorsþ Safety publication/ news lettersþ Review of EHS proceduresþ Team work as an awareness program (Environment day celebration) and special campaign on EHS issues etc.

 

Personal Dossier

 

Date of birth                                        :               30-08-1980

Present Address                                :            H.NO: 1-24-100/5/3, VENKATAPURAM, HYDERABAD PIN:500015                  

Permanent Address                         :               H.NO: 9-6-120/B, RAMNAGAR KARIMNAGAR Dist: Karimnagar, Andhra Pradesh

                                                                  500002 Phone No: 9704488838/9490534365

Languages known                            :               English, Hindi and Telugu

Passport No                                        :               K0263281 Passport validity: 28.01.2022

Preferred Location                            :               India

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