To Head Plant Operations of Strategic and leading Business Units in automotive sectors.
Product: Supplier of four wheeler automotive components for total power transmission plastics moulded and sheet metal parts for assembly to Mitsubishi Electric, Best koki ,Madhusudan ,Maruti Suzuki ,Suzuki power train, General Motor ,Mahindra and Mahindra, and Minda Group ...over all responsible for plant manufacturing and customer dealing.
üOver all responsible for the plant operations , Customer handling and profitability.
üMan Power Control and Monitoring along with Work Allocation to Supporting Members and Associates.
üTeam Building and Management and restructuring the Department / Org Chart / Working.
üQuote request analysis and conversions.
üProduct Development & Monitoring and Product Submission and Approval Review.
üQuality Assurance of all Processes and Products and to design, monitor & implement effective inspection standards and Quality Assurance of BOP, In process and Final products.
üProduction Efficiency Monitoring along with Product and Process Up gradation.
üInternal and Customer Rejection Analysis and Reaction Planning.
üVendor Development and Vendor Supply Monitoring, Analysis and Reaction Planning.
üQuality System Up gradation by Quality planning.
üEquipment Reliability Monitoring.
üCustomer Support Management.
üVendor’s evaluation and approval.
üStatistical process control and analysis.
üCustomer's complaints & returns control planning.
üMistake proofing and continual improvements.
üDisposal of non conforming products.
üFeasibility analysis of new development products.
üProduct costing and Product validation and approval.
üMIS/daily work management reporting.
üMonitoring & reduction of deviated material.
Product: Supplier of two wheeler and four wheeler automotive plastics parts for Maruti Suzuki, Honda, Suzuki.
Working as a Production Manager ... responsible for plant manufacturing and customer dealing.
§Direct responsibility of handling over 200 team members; managing overall production along with assembly maintenance, quality control & new product development activities for existing & future products with over 30 injection moulding machines of 150 ton to 2800 ton make of Ferromatic, Electronica, L&T, Toshiba, and JSW.
§Overseeing the detail design of several equipment, machinery and plant and adopting automation.
§Ensuring that site operations are carried out smoothly with industrial electrification, installation and testing & commissioning operations.
§Bringing continuous improvement in Productivity, Quality, Cost & Delivery for the existing products and presenting to management on monthly & annual basis.
§Managing machinery, manpower, materials & other inputs for the upcoming new products.
§Installing / commissioning and conducting tests & inspections to ensure operational effectiveness of plant & utilities; planning & effectuating maintenance schedules for machines & equipment.
§Planning and effectuating preventive / condition based maintenance schedules of various machines & equipment to increase their up time and reliability.
§Identifying areas of obstruction / breakdowns and taking steps to rectify the machines through application of troubleshooting tools.
§Carrying out the systems audits at various plant departments and formatting standard operating procedures.
§Coordinating with various departments & leading / mentoring subordinates to achieve production / productivity targets, quality parameters & shop floor discipline.
§Resolving issues pertaining to industrial relations by interfacing between production team & management.
§Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team members.
Effective team leader/members for cost saving and customer satisfaction projects as Mission ABHINAV, ARYAN Shikhar and improvements activities as TPM, Quality circles and waste elimination.
§Efficiently handled moulding and assembly shop for production, productivity, quality, new development, cost reduction and timely delivery to customers as per fluctuating month plan.
§Displayed productivity improvement of 140% .
§Reduced costs of over 22% in terms of indirect material, tools & rejection.
§Brought continuous improvement in products / processes & vendor quality by executing corrective / preventive actions using KAIZEN & PokaYoke methodologies.
§Re-layout of production lines which resulted in overall productivity improvement.
§Minimised severity & frequency rate of accidents by increasing safety & PPE Awareness.
Successfully handled a team of 200 associates, 2 Assistant Managers, 4 Engineers and one Supervisor for smooth functioning of the department
3). Auto Decor (P) Ltd., Gurgaon (Haryana) — Dy. Manager-Production.
Product: Supplier of two wheeler and four wheeler automotive plastics components to Hero Moto Corp (previously Hero Honda), Maruti Suzuki and its ancillaries as Pricol, Jns, Siemens Vdo, Lifelong, Remsons, Bajaj... responsible for Moulding shop manufacturing and in time supplies of all E-Nagares and DOL supplies .
5).MM Aqua Technology Ltd. (formerly Munters India ltd. )Gurgaon ,HR.— Asst. Manager (Production) :
Product: supplier of plastics fills by plastics extrusion ,calendaring and forming and extruded plastics profiles for waste water treatment and cooling towers for local and export.
Shivalik Agro Poly Products Ltd., Parwanoo (H.P.) Sr Engineer (Production)— :
Product: Manufacturer of wide width tarpaulins and plastics printed packaging in mono and multilayer’s films , Extruded profiles and compounding unit for Mark Fed, Hindustan levers ,KRIBHCO , IFFCO etc. for coverage food grains and filling of detergents powders ,wine, milk etc.