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Manager- Engineering {Projects and Maintenance}

Summary

Seeking a challenging career that utilizes the skills in my area of competence, enriches my knowledge and gives me a chance to be part of a team that contributes towards the growth of organization.

Work experience

April-2013 Present

Manager- Engineering and Maintenance

IDEMITSU LUBE INDIA PVT LTD

Idemitsu Lube India Private Limited is a Subsidiary Company of Idemitsu Kosan (Japan) Company Ltd. It is a leading manufacturer of Petro-chemical and Lubricant products for Top Automobile companies. It’s the 2nd largest petrochemical refiner and Lubricants in Japan, the turn over of the Idemitsu falls under fortune 500 global companies.

January-2010 April-2013

Sr.Officer-Plant Engineering

Asian Paints Limited

Asian Paints is a leading manufacturer and competent marketer of Decorative & Industrial paints, Resins of world class products in India and abroad which are made from high Quality of Raw Materials.

June-2007 January-2010

Engineer-Electrical

Euro Ceramics Limited

Euro Ceramics is a leading manufacturer & exporter of Vitrified and Wall tiles, Agglomerated marbles, sanitary ware products, Aluminium and Resins. And it’s an ISO: 9001:2000 certified company.

Education

Apr 2003Mar 2007

B.E -Bachelor of engineering

Anna University

B.E in Electrical and Electronics Engineering through Anna University Chennai with an aggregated percentage of 75% from the year 2003 to 2007

WORK EXPERIENCE

TOTAL WORK EXPERIENCE: 9 Years and 5 Months

TECHNICAL Experience

  • Background in principles and practices of electrical maintenance, power generation, operations, engineering design and construction.
  • Excellent supervisory experience, projects development, planning and organization, Budget monitoring and cost control.
  • Having sound knowledge in operational and Maintenance of HT Substation up to 33 KV, PCC Panels, MCC Panels, Motors, HT/LT Breakers, VFD's, UPS, DG Sets, PLC, Control valves, level transmitters,Pressure transmitters, PG, CG, DPG & DCS System.
  • Experience and diversified Knowledge in Maintenance of Plant Equipments, Utilities comprising compressors, boilers, diesel generators, HVAC, Water treatment plant, Electrical installations (HT & LT) etc.
  • Purchase of Engineering Spares/equipment’s for Capex/Opex and spare parts Inventory management.

  • Extensive knowledge in preventive, corrective, autonomous and breakdown/planned maintenance schedules for plant prime production equipment's, non-prime production equipment's, utilities; capable of ensuring zero / minimum breakdown & maximum availability of machinery thereby resulting in increased uptime and equipment reliability.
  • Preparation, Monitoring and implementation of Various Yearly & Monthly Maintenance Calendars for various Critical Equipment's and Ensuring the Compliance of the same.
  • Monitoring and Ensuring the Compliance of Departmental Target/KPI's.

  • Incorporation of predictive maintenance like Thermography for all critical equipment’s, Vibration Monitoring, condition monitoring for Transformers.

  • Testing of all Protection relays in HT and LT circuits to ensure the Safety for Equipment as well as for Human.

  • Investigate technical problems and recommend solutions.

  • Ensuring compliance with respect to safety requirements and standard procedures as per OHSAS/NFPA 70E Guidelines for all Electrical Installations.

  • Ensuring all statutory compliance's related with regulatory bodies like MSEDCL, Weights and measures, Electrical inspectors, Electricity duty payable and Annual Electrical Inspections as per frequencies.

  • Having the knowledge in operational and quick trouble-shooting of PLC’s like Siemens (S-5, S-7 Series), Mitsubishi, Omron, Allen Bradley, Wago, and it’s all Related Equipment’s.

  • Knowledge in Handling of Fire alarm System (Morley-IAS by Honeywell), Public Address Systems and its Accessories.

  • Having sound knowledge in requirement and Calibration of all measuring Instruments like level transmitters, Pressure transmitters, PG, CG, DPG, Temperature Elements (RTD), Flow Meters as per frequencies required.

  • Interlocks Review and updation for all Critical Equipments and validating the same at defined Frequencies.

  • Having knowledge in Attending Breakdowns, quick Trouble shooting and problem solving skills, CAPA preparation, RCA and implementation of the same to ensure the consistent uptime of the equipment.

  • Knowledge in operational and Maintenance of Filling and Packing Machines like SERAC, NPM, Unitech,OCME, Orbit, Mettler toledo etc., for various periodic Maintenance Requirements to achieve the better performance of the Equipments.

  • Preparation of Yearly/Monthly Power & fuel budget, monitoring and control of the same.

  • Analysis, Procurement and Maintaining Emergency Spares for All Electrical and Automation Equipment’s.

  • Having well knowledge in understanding of all electrical related drawings, control wiring and its abbrevations.

  • Appropriate Budgetary preparation for forthcoming Financial requirements for Power & Fuel of plant, Capex's & Revenue/Maintenance Budgetary.

  • Controlling of Documentation as per ISO, OHSAS and Company policies. 

  • Internal Auditor of ISO 9001:2008 & OHSAS 18001:2007 & ISO 14001:2004.

  • Proficiency in soft skills like SAP, MS word, Excel, Power point, MS Project.

PROJECTS EXPERIENCE

  • Proficient in designing & Handling of projects with Preparation of P&ID, specifications review, selection and procurement of Equipments, components, circuit designs, Drawings review and update, execution with all measurable safety standards and update of As-built drawings for records.
  • Experience in DCS Projects Handling like selection and procurement of required Equipment's, I/O Logics preparation, Installation of Equipment's, Cable Schedules, interlocks Preparation, Documentation review and Updation, Co-ordination for Programming with OEM's, Logic Checking and Commissioning of the same.
  • Experience in Erection and commissioning of Various Electrical & Instrumentation Equipment's like Transformers, DG sets, PCC& MCC Panels, Lighting Panels, Boilers, Compressors, Motors, VFD's, control Panels, UPS, Flow meters, Level Transmitters, Pressure transmitters, PG,CG, control valves like FCV, PCV and TCV’s.

  • Experience in Design Study requirements, Handling of Filling Machines Projects right from Procurement Still Commissioning of the Equipment's. Some Notifiable Filling & Packing Machines Handled are SERAC,OCME, NPM, UNITECH, ORBIT,METTLER TOLEDO etc.,

  • Experience in Fire Load Calculations, installation & Commissioning of Fire Safety devices, Fire Alarm Systems, Fire Extinguishers, Fire Hydrants & Public Address System.

NOTABLE CREDITS

  • Design requirement study, Procurement , Fabrication supervision and erection of 500 KL, 250 KL Storage Tanks for Base oil & Additives for Plant Raw materials with necessary Automation and Synchronization with DCS.
  • Design and process requirement Study, selection and procurement of Various Pipe lines,Fabrication & installation with complete testing and Commissioning of pipe lines with pneumatic test, pneumatic flushing, oil flushing, DP test, Radiography etc.
  • Design and operational requirement study, Analysis, Comparisons and Procurement of High Speed Filling and Packing Machines.
  • Experience in Handling of Demand requirements, Maximum demand & Running Demand study, Express feeder of 22KV/33KV Power line to the Factory for uninterrupted power Supply for Operations.

DECLARATION:

I hereby declare that, all the information given above is true to my best of knowledge and belief.                                                                                                                                                                                                                                                                                                                                                GOPI KRISHNA K