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Giridhar Suresh Mindolkar

Lean Six Sigma Green Belt Certified Industrial Engineer with 9.3 years experience in Industrial engineering, Toyota Production System/Lean, Production & Quality management

Career Objective

Forward thinking, passionate & result oriented Industrial Engineer with hands on experience in Industrial Engineering, Toyota Production System, Lean management, Production & Quality management. Proven ability to manage multiple projects with continuous improvement mindset aiming to find a suitable position in Manufacturing/ IT/ E-commerce/Management Consulting/ R&D/ Oil & Gas industry.

Industry Experience History

Industry Experience (Percentage)

Education

08.200507.2008

Bachelor's Degree in Industrial Engineering & Management

M.S. Ramaiah Institute Of Technology, Bengaluru, Karnataka, India

Three years course under Visveswaraya Technological University, Karnataka

07.200207.2005

Diploma in Mechanical Engineering

Government Polytechnic, Karwar, Karnataka, India

Three years course under Board of Technical Examination, Bengaluru

06.199905.2002

S.S.L.C. (10th- English medium)

K.H.E.P. High School, Kadra, Karwar, Karnataka, India

Higher Secondary School under K.S.E.E.B., Bengaluru

Summary

  • 9.3 years of Industry experience- 4.5 years in Automotive Industry, 4.10 years in Home Appliances manufacturing Industry
  • 8 years Experience in Industrial Engineering & Manufacturing Engineering activities
  • 7 years practical experience in Production System /Lean concepts implementation: TPS & BPS (Continuous improvement, KPI Cockpit)
  • 5 years experience in Production, Production & Material planning, Quality management
  • Conversant in Assembly Line, Press shop, Tube Bending & Flaring 

Professional Experience History

Experience at a Glance (Months)

Computer Skills (Software)

  • Microsoft Visio for drawing Value Stream Map/ Design
  • Minitab 17
  • AutoCAD 2016
  • Operating systems: Microsoft Windows XP, 7, 8,10
  • Conversant on Microsoft Office tools-Word, Excel & Power point

Professional Experience

10.2013Present

Assistant Manager-Production Processes

BSH Household Appliances Manufacturing Pvt. Ltd., Chennai, Tamil Nadu, India. (Bosch Home Appliances Group)
  • Implemented BPS tools (Lean) in Washing machine factory
  • Internal Master trainer for Production System elements-5S, Pull System, Kanban,  Shop floor Management Cycle etc.
  • Drive leadership team for Operational Excellence
  • Cost reduction initiatives through focus on Business KPI's
  • Developed Training concept for Operators & Team Leaders
  • Identified bottlenecks and implemented Shop floor Management Cycle for Production processes, improved OEE by 15%
  • Consultant & moderating Value Stream Map/ Design Workshops
  • Consultant & moderating  System CIP Workshops
  • Driving Value Stream improvement projects (Focus on TIMWOODS elimination)
  • Layout improvements in factory (Space & manpower savings)
  • Manpower calculations and balanced workload for team leaders
  • Process Planning: Assembly processes and Line balancing as per TAKT
  • Conceptualized & implemented KPI Boards for factory, warehouse & Business Administration office
  • Consulted with local suppliers for new projects (Request for Quotation, Release Purchase Orders, Delivery and Payment) as per project timeline
  • Trained and implemented Problem Solving approach with A3-PSS and 8D
  • Documentation and Control of QMS-ISO 9001:2015 (Templates)
  • Internal Auditor for QMS-ISO 9001:2015, ISO 14001
  • Supported in PFMEA documentation process
  • Prepared Process Flows for new projects and documentation
  • Prepared standards: Work Instructions for new projects
  • Create, review, update & control of Process documents: Work Instructions
  • Visual factory implemented (Standardization) Ex. 5S
  • Implemented Kaizen Suggestion Scheme for factory
  • Auditing & Sustenance of Standards at shop floor (5S, Processes, BPS)
  • Pull System established at Press shop (Housing Press & Drum Assembly)
  • Pull System (Withdrawal Kanban) establishment at Assembly Line
  • Implemented O.E.E. for Pre-production processes
  • Reviewed Material racks for Assembly & Pre-Fabrication with support
  • Designed Internal Logistics with Withdrawal Kanban and improvements
  • Mapped Internal Milk Run Routes and optimized the routes and stops
  • Implemented 14 Quality Basics Principles for Production processes
  • Implemented Process Confirmation (Layered & Improvement process)
  • Implemented TPM for model machines: Autonomous, Planned maintenance
  • Trained and implemented Pull System (Kanban) for local suppliers
  • Machines handover to Assembly after successful trials
  • Developed & fabricated new fixtures for Assembly training
  • Consultant for Local suppliers in Chennai for Just in Time implementation 
  • Organized Monthly reporting of factory KPI’s with management
  • Coordinated & scheduled internal and external training's with TVS Training Services & Bosch
  • Events management: Town hall, top management, external factory tours, dealers and media events
05.201009.2013

Senior Engineer-Production & TPS

Bundy India Limited, Bengaluru, Karnataka, India. (Subsidiary of TI Automotive)
  • Trained Engineers, operators on TPS Basics, 5S, PAB, PIF, FIFO, Standardized Work & Kaizen, Safety, PPE Standards
  • Mapped Current state of factory using VSM tool, identified the problem points & developed VSD
  • Conducted Method Study, Process cycle time study
  • Implemented process improvements
  • Capacity Planning, Analysis and Line balancing
  • Planned Daily & Monthly logical manpower calculations with TPS tools
  • Factory Setup: Layout design, layout optimization with TPS concepts
  • Supported new development projects: CNC Programming-Tube Bending
  • Supported in TS 16949 Documentation and Certification Audits
  • Implemented Production Analysis Board (4M) for all Production areas
  • Logistics Planning-Bin Calculations, Bins Standardization, Logical stock calculations
  • Implemented Pull system: Production and Withdrawal KANBAN from Dispatch to R.M. in different stages
  • Identified weak areas in plant (TIMWOODS) & Implemented one JISHUKEN project (CFT Kaizen Activity)
  • Identified KAIZENS in process & implemented the improvements
  • Implemented Operator Work Instructions and Standardized work documents (Charts, SWCT etc) for production processes
  • Establishment of Dispatch Control Board, monitoring & handling customer complaints-Delivery
  • Establishment of Pattern Production System at End Forming machines using QCO technique
  • Daily, Monthly Production Planning & Control: Project Etios/Liva & Corolla, TVS & Mahindra Reva NXR Project
  • Daily, Weekly and Monthly Material Planning (Ordering, Forecast, Suppliers follow-up)
  • Daily, Monthly MIS Report prepared & presented to management: Factory KPI’s
  • Project leader for deployment of TPS and Layout improvement at Pune
  • Supported in new Projects-PPAP Documentation work (PFMEA updation, tracking and Control Plan preparation)
05.200904.2010

Quality Engineer

Karnataka Enterprises, Bengaluru, Karnataka, India (Sister concern of Pavithra Toolings)
  • Daily Incoming Raw Material Inspection & Outsourced parts
  • Conducting In-process inspection & final inspection
  • Supported in updating Online Inspection Reports for TVS
  • Project member in ISO 9001:2008 Audit. i.e., documentation of Reports for the customer TVS
  • Conducted Gauge R & R study
  • Conducted Process capability study
  • Handled Customer Complaints & problem solving using 8D approach
  • Coordinated with cross functional team for Just-In-Time Supply for TVS
  • Supplier Quality Representative for TVS -Hosur (TN) & Mysore (KA) plant
  • Daily Production Planning & Control
  • Data collection of Production losses & analysis
  • Resources optimization-Manpower & Material
  • Conducted Time studies for Winding and Tempering processes
  • Actively involved in New Product Development-Project –TVS Apache
  • Trained on PPAP documentation process basics
  • Supported in documentation of PFMEA, Control Plan

Overseas Experience Summary (2013-2018)

International Experience at a Glance (8 Weeks)

Personal Profile

  • Date Of Birth: 5th September 1986
  • Age: 31 years
  • Gender: Male
  • Marital Status: Married
  • Origin: Haliyal, Uttar Kannada District, Karnataka, India
  • Nationality: Indian
  • Passport: Valid till December 2024
  • Skype ID: live:giridharmindolkar_1
  • LinkedIn ID: https://in.linkedin.com/in/giridhar-suresh-mindolkar
  • VisualCV Link: https://www.visualcv.com/giridhar_mindolkar

Declaration

I, Giridhar Suresh Mindolkar do hereby confirm that the information furnished above is true to the best of my knowledge.