"An Engineer who can transform Concept to Product"                                               Technically and professionally qualified Mechanical Engineer with 15+ Years of Experience. Highly adept in aerospace, mechanical, systems, and other engineering disciplines.    Skilled in designing working mechanisms for any kind of mechanical systems for defense, electronics, telecom, manufacturing industry, medical, transportation industrial verticals . Generate qualifying and promising design for  any complex mechanism fit for the industry verticals. Design decision making, and simulation methods using Solid-Works and tool design.  Experience in all stages of product  development, including concept development, CAD, analysis, prototyping, testing, procurement, tooling, and production line support.  Excellent communication skills in English and Hindi.

Work History

Work History

Manager - Design and Engineering - New Product Design

Apr 2015 - Present
M/s. Essel Shyam Communications Limited - SHYAM Group 
  • Design and development of various mechanical systems, structures and body components. These may include frame, steering, suspension, axles,  drive-lines, gear boxes, tool and machine design, seating, roll cages, body panels, lighting etc.
  • Design of SNG fly away antenna systems with zero backlash to facilitate accurate positioning with respect to elevation and azimuth axis. Selection of gear drives and motors for the product.
  • Engineer Electrical design which is required for integration and system development of electro-mechanical systems.Develop Project Timelines in support of Program milestones.
  • Revise/review and create Functional Specifications, Engineering Design Standards.
  • Develop Design Packaging Layouts. Conduct DFMEA and create test and Product Validation.
  • Perform Tolerance Studies on Components and Assemblies. Development and release of Engineering Drawings. Incorporate Geometric Dimensioning and Tolerancing (GD&T).
  • Oversee fabrication of prototypes and pre-production parts for testing. Coordinate necessary laboratory and ride testing. Resolve test issues & document through the use of PDCA Process.
  • Perform cross functional design reviews and Design for Assembly (DFA) and Design for Manufacturing (DFM) Assessments on components and assemblies.
  • Perform Finite Element Analysis (FEA) on components and assemblies for stress, thermal etc.
  • Follow VNL's specialized vehicles product development process and methods for tracking  project status and open issues. Lead project elements and maintain frequent contact with other functional areas, contract engineering services and suppliers.


Senoir Technical Leader - Design Department - Onsite Project California, USA

Feb 2014 - Feb 2015
VVDN Technologies Private Limited - SHYAM Group
  • Home automation product design like Smart Door Bell, Smart Camera, Smart watch, Finger Printer Bio-metric Readers, IP Cameras  and Io T Design products for consumers in Europe.
  • Designed and Engineered Skully Helmet which is a type of smart motor cycle which has a heads-up-display and a rear-facing  camera. Engineer internal housings and PCB enclosures which met IP 65 rating and qualify DOT specifications.
  • Cable Routing and Harness design architecture analysis for curved shape profiles inside the helmet
  • Led 4 products which were made up of plastics, machined parts, die castings and SLA/ SLS process.
  • Projects simplified assembly by combining multiple parts into one and reduced per part costs. 
  • Used Finite Element Analysis to choose materials and optimize design to meet structural and reliability requirements.Performed cost analysis that concluded projects would save over $200k a year in part costs and tooling investments would be recouped within 3 months.

Senior - Team Lead - Design - Research and Development

Jan 2011 - Jan 2014
Vihaan Networks Limited, Gurgaon - SHYAM Group
  • Engineered systems and developed prototypes for C4ISR products like Unmanned Sensor Nodes, Instant Video Surveillance Systems, Under vehicle Surveillance.
  • Engineered COTS rack mountable systems for harsh and rugged environments.
  • Development and Validation of Military Rugged Systems like PSU, EPBAX, Router, Patch Panels etc.
  • Develop the products of a range of Unmanned/ manned surveillance sensor nodes and equipment  for covert operations. Engineer the Design and Fabrication of Mobile Surveillance Van.
  • Design implementation & planning of Military Intelligence, Radio Relay ELTA EMI shielded shelters.
  • Domain expertise on ruggedisation of defense electronic systems complying JSS55555 Standard.
  • Channelize and build a sustainable Eco-system of partners procurement, sourcing, suppliers in the endeavor to build functional prototypes of new technology products.
  • Design Rugged Military products point to point and point to multi-point frequency hopping radio.
  • Design and Manufacture Radio relay systems, VSATs, INMARSAT terminals, Fencing Sensors.
  • Design of IP/Night Vision/Thermal and Rapid Deploy-able Cameras for Security and Surveillance. 
  • Worked on MILITARY Tank Electronics for Battle field Management. (IP 65-67compliant products).
  • Mechanical subsystem layout of auxiliary units on hybrid airborne and marine application.
  • Develop mobile heating and cooling systems, mobile shelters, mobile water distribution and filtration systems, mechanical systems, motors/hydraulics, metal fabrication, metal protection.

Assistant Manager - Design - Defence Systems Division

Jan 2010 - Dec 2010
Precision Electronics Limited
Clientele : Raytheon, Ultra Electronics Limted, BEL, DRDL, DRDO, BDL, INDIAN MILITARY, NAVY, AIR FORCE
Elisra, IAI Elta, C-DOT, Tata Power SED.

  • Explore new solutions and product/ portfolio offerings to address the consumer needs.
  • Lead the Mechanical Product design team and development, brainstorming and concept generation, CAD Modelling, detailing, proto modeling, Form-Functional-Fit Study etc.
  • Hands on experience developing and manufacturing products like FCBC for Tactical Use, ULSB, Radio Relay Patch Panels, Racks and Enclosures. Hands, Pneumatic Telescopic masts.
  • Radio relay Shelters, Communication Shelters, Cable Harnessing, conducting field trials etc.
  • Transmission Systems including Line, Radio, Satellite and accessories as well as Power Supplies
  • Networking Equipment including Switches, Routers, Modems, Converters, Multiplexers, Communication Gateways and accessories.
  • Embedded Systems for C4I2SR including Sensor Interface units, Interoperability Systems, Applique devices and Voice/ Video/ Data Acquisition Systems.
  • Electronic Support Measures (ESM) Systems for Electronic Warfare, Antenna, Masts, Positioners, Gimbals and accessories. Shelter/ Platform integration for MIL-COM and C4I2SR systems.
  • Military Cable Assemblies & Harness, EPLRS-XF-I, Enhanced Position Location Reporting System.
  • Precision Data Logger, PST-155M HCLOS Radio, Electrical and Electronics assemblies.

Senior Engineer - Tool Design - Rail and Avionics Division

Jan 2007 - Dec 2010
CYIENT and Subsidiaries, Hyderabad
  • Analyzed sketches, engineering drawings, ideas and determined critical factors affecting design .
  • Empowered the team and performed packaging studies for auto motive components.
  • Draw rough sketches and performed mathematical computations to develop specifications. 
  • Lead and completing DCCF "Design Control Compliance Form", validation procedures, ECN "Engineering Change Notice", DOE "Design of Experiment", PBOM "Product Bill of Materials", 
  • In-depth knowledge of mathematical formulas and physics for computing mechanics.
  • Machine tool design(Automation, high precision cylindrical grinding machines, CNC horizontal,  vertical Turning Centers & Special Purpose Milling, Drilling, Tapping, Welding Machines.
  • Streamlined the product specifications by Value Engineering and generate cost comparison report.
  • Concept feasibility,clash detection, sub-frames, brakes, wheels.
  • Worked on projects for M/s Terex, Genie (for Aerial Work Platforms, Construction, Cranes, Material Handling & Port Solutions and Materials Processing.)
  • Design of Dispersion, dehydration, filtration equipment, heat ex-changers, HVAC for SFX Flow tech.

Assistant Engineer - R&D - Defense Solutions Division

Aug 2003 - Dec 2006
ICOMM Tele Limited / Speck Systems Limited
  • Individually responsible design, engineering, manufacturing, integration, modification, testing, repair and reset of tactical shelters, modular containers, custom enclosures.
  • System Integration including power distribution, cable harness routing, EMI Shielding of racks.
  • Perform HVAC System and heat load calculations, rack and cabinet securing by anti-vibration.
  • Design and manufacture of large sheet fabrications, which were sound and water proof
  • Skill in using a wide variety of hand and power tools such as crimping, burring, turning, and bending machines, and soldering and welding machines.
  • Engineered Air borne Power supply Modules, Vehicle Rugged Military PC Computers and data links.
  • Electrical / Mechanical equipment design, Solar & Photo voltaic Systems, Site Solar panel system, Inverters, Battery banks system design, mounting systems, Solar tracking systems.
  • Design and develop different types of suspension and structures.
  • Performed diverse and complex design, fabrication, modification for UAV's and Drones. 
  • Tool designing for the structures of aircraft, BIW fixture design, assembly tooling, welding fixtures.
  • Production drawings are generated per ISO, DIN, BIS, ASME, ANSI, JIS and client specific standards.

Engineer - Tool Design-Tool Room

Jul 2000 - Aug 2003
Jayakrishna Aluminum Limited
  • Tool  layout, modeling of casting component considering required machining allowance and draft, Developing of casting drawing, Design calculations, Extraction of Core and Cavity using UGNX
  • New Tool Manufacturing & Tool Maintenance activities for different Types of Press Tools, Plastic Injection  Molding. Press Tools and Die Manufacturing activities for Sheet metal Component
  • Sound knowledge in CNC programming. Manufacture Fixtures/Jigs Fixtures and Special Tools.
  • Preventive maintenance activities for all Respective Tools / Dies, fixtures / jigs.
  • Quality Systems and the Lean Manufacturing Process development with the QMS, TPM, QS & 7QC.
  • Tool and Machine Breakdown analysis and Corrective & Preventive Action plan.
  • Strong Knowledge hands on experience in Heat Treatment and hardness check of the material.
  • Anodizing and powder coating process on aluminum profiles.



Mechanical Engineering

Jun 2015 - Jun 2018
Associated Member of Institution of Engineers (AMIE)
Discipline that applies the principles of engineering, physics, and materials science for the design, analysis, manufacturing, and maintenance of mechanical systems. It is the branch of engineering that involves the design, production, and operation of machinery.

Diploma - Mechanical Engineering - 65% First Class

Mar 1996 - Apr 1999
State Board of  Technical Education and Training, Hyderabad

Post Diploma in Tool Design - 88% Distinction

Jan 2001 - Dec 2001
Central Institute of Tool Design
Tool design is a specialized part of manufacturing engineering comprising the analysis, planning, design, development and application of tools, methods, and procedures necessary to increase manufacturing productivity.

Diploma in Industrial Safety - 85% Distinction

Jan 2002 - Jan 2003
National Institute of Labour Education and Management
Industrial Safety engineering is an engineering discipline which assures that engineered systems provide acceptable levels of safety. It is strongly related to systems engineering, industrial engineering and the subset system safety engineering.

X Class - Central Board of Secondary Education, 62% First Class

Mar 1995 - Apr 1996
Atomic Energy Central School-II, Hyderabad
Secondary School Examination

VISA Status

Possess H1/B1 Visa Stamped once for USA (Validity 2024)



Andhra Pradesh State Board Champoinship

Jan 2005 - Feb 2005
Ball Badminton Board
Participation Certificate