Summary

An astute professional with 11 years accomplished experience in areas of

Operations,  Projects,  Process  and  Technical Services 

Objective

My goal is to rise to the acme of my career applying all my skills and using all the abilities to get all the success in terms of satisfaction as well as prosperity in my life. I believe to work with devotion, as only organization’s growth can be ultimate path to reach to goals.

Apercu

 

  •  An enterprising leader with proven abilities to lead team towards achieving organizational goals
  • Working with senior management team looking after Strategy, Business Development and Projects management
  • Hands on experience in managing Brownfield and Greenfield projects, Operations management and system implementation
  • Holds the distinction of implementing various quality standards and industry best practices to improve on plant efficiency, energy parameters for cost savings.
  • Adept in ensuring safe work practices at work site
  • Good knowledge of Integrated Management System (IMS) 
  • Accustomed to world class industry standards e.g. ISO, OHSAS, HSEQ and Process Safety Management (PSM)

CORE COMPETENCIES

  • Operations
  • Project Management
  • Technical Services
  • Process Control
  • Process Safety Management
  • Management of Change

    Work History

    Work History
    Sep 2006 - Present

    Manager

    Chambal Fertilisers and Chemicals Limited

    Growth Path:

    April’14 – Till date: Manager (Technical Services and Projects)

    Aug’09 – March'14: Deputy Manager (Operations/ Projects)

    May’08 – Aug’09    : Assistant Manager (Operations)

    Sep’06 – May’08    : Shift Engineer/ Senior Shift Engineer (Operations)

    Responsibilities:

    Technical Services and Engineering:

    • Critical review of plant performance data and process parameters on daily basis.
    • Conducting process audits to evaluate process plant operational efficiencies.
    • Providing technical services and support plant functions to improve on plant efficiencies.
    • To carry out root cause analysis for process upsets, plant tripping, machine/equipment breakdown etc. to define accountability and recommending measures to mitigate recurrence of problems and thereby to reduce breakdown/production loss time.
    • Carrying out technical feasibility study and detailed engineering for endorsing modification proposals and process change requests to improve on productivity through de-bottlenecking, capacity/ efficiency improvements, technology updates, safety measures and Cost /Energy saving schemes.
    • Coordinating Change Management Initiatives
    • Adopting and coordinating for Process Safety Management practices

    Projects:

    • Working with senior management team on  project conceptualization, costing, planning and execution strategy for capital projects.
    • Hands-on experience of project management for Brownfield and Greenfield projects including project planning, estimating, scheduling and spearheading activities for timely project completions.
    • Skilful in spearheading revamping and capacity addition projects
    • Review of bid proposals, Technology selection, vendor selection and contract management(LSTK/ EPC).
    • Project techno-commercial feasibility and sensitivity analysis using financial models.
    • Conversant to statutory requirements e.g. land acquisition, environment clearance etc.
    • Working on strategies to engage long term supply contracts for raw materials and other resources

    Operations:

    • Handling operations for 3000 TPD ACES Toyo Urea Plant with modern DCS and PLC system
    • Expertise in handling complete plant operations entailing planning, resource utilization, quality management & manpower management.
    • Efficient trouble-shooting, turn-around and startup / shut down activities of Urea Plant.
    • Ensuring process compliance with adopted standards and practices including various environment, quality and safety guidelines at all stages of various processes
    • Effective team management through mentoring, job assigning and performance reviews
    • Strict adherence to safety guidelines and safe work practices across functional area.
    • Ensuring healthy operations of the processes, equipments and smooth & timely supply of materials.
    • Anchoring onsite commissioning , inspection and testing activities to ensure effective resource utilization to complete projects on time.

    Strategy and Business Development

    • Identifying business opportunities through market research and business analysis
    • Developing business strategies and preparing case presentations
    • Conceptualizing new businesses models and project implementation practices
    • Developing PFR/ DFR for greenfield and brownfield projects
    • To develop financial models and project cash flow report

    Attainments:

    • Successful execution of 600 MTPD Single Super Phosphate fertilizer (Powder and Granulated) plant brownfield project including project planning, erection, commissioning, guarantee test runs and project closure.
    • Revamping of SSP Plant pollution control system to achieve best in country emission levels
    • Addition of new CT cell in Ammonia plant
    • Replacement of Carbamate Condenser in Urea II Plant
    • Distinction of driving the successful execution for process changes, significantly contributing in enhancement of the capacity & productivity.
    • Played an instrumental role in implementing and maintaining Integrated Management System (IMS) which included PSM, OHSAS, ISO and HSEQ.
    • Coordinator for suggestion scheme committee
          Nov 2005 - Jul 2006

          Production Officer

          Unimark Remedies Limited

          Unimark Limited is the reputed one pharmaceutical company engaged in production of antibiotics with annual turnover of around $200 million.

          Responsibilities:

          • Managed a team of 29 people for smooth functioning of operations.
          • Handled the production, dispatch, receivables and procurement.
          • Designed and developed strategies to reduce downtime of equipments.
          • Involved in production planning, batch control, quality assurance, documentation.

          Attainments:

          • Earned two first prizes in safety competitions held in the company.
          • Improved recovery yield by reducing handling losses
          • Attained efficient recovery with energy optimization.
          Nov 2004 - Nov 2005

          Production Officer

          RPG Life Sciences Limited

          RPG Life Sciences Limited (Rs. 400 Crores turnover) is a group company of RPG group which is having diversified businesses which has annual turnover of around  US $ 3.6 billion.I was with group's Pharma Business Vertical.

          Responsibilities:

          • Managed and planned the batch production, process control, quality control and documentation.
          • Ensured the adherence to GMP and FDA norms for final product processing, packing, transferring, quarantining, dispatching and documentation.
          • Planned the production, raw material requisition, procurement for carrying out the operations smoothly.
          • Maintained, audited and cross balanced the stock in inventory, WIP and finished products.
          • Managed and planned for batch production to meet assigned production targets.
          • Monitored and controlled product changeover activities.

          Attainments:

          • Successfully improved product yield by reducing processing and handling loses with operating and implementing procedures.
          • Gave suggestions to re-design final product processing area HVAC for improving operational effectiveness.
          Jun 2003 - Nov 2004

          Executive

          Torrent Gujarat Biotech Limited

          Torrent Gujarat Biotech Limited  is Group Company of Torrent Group which is a very reputed name in Energy and Pharma sector.

          Responsibilities:

          • Handled the gamut of activities including operations, process troubleshooting, resource optimisation and high recovery yield from crude solventswith highly automated (DCS/PLC) distillation systems
          • Dealt with external parties for receiving and dispatching material.
          • Managed and audited inventory, safety stock, receivables and supplies.

          Attainments:

          • Successfully handled tank farm consisting 27 tanks for storage of various chemicals.

          Education

          Education
          Aug 1997 - Jun 2002

          Bachelor of Engineering (B.E.- Chemical)

          Amaravati University

          Chemical Engineering

          Certifications

          Certifications
          Oct 2008 - Apr 2009

          Diploma in Industrial Safety

          National Institute Of Labour Education and Management(NILEM)

          Skills

          Skills

          Aspen

          Hands on Experience on Aspenplus software

          SAP, CitectSCADA

          End User SAP Applications CitectSCADA for production operations control and analysis

          Strengths

          Strength

          Good communication skills, Inquisitive nature, Optimistic in unfavorable circumstances, Positive and Systematic approach towards each task and Compatible in-group work.