Chandan Rathod

  • Noida Area, India, 
Chandan Rathod

SAFRAN, MORPHO

Summary

To be a dynamic successful professional in the field of Engineering & Management through value addition learning as well as contributing towards the growth and vision of the company.

Currently Working  Syscom Corporation (A SAFRAN, MORPHO group company)

Department              Business Improvement

Designation              Assistant Manager (Certified Lean Six Sigma Black Belt In SAFRAN, MORPHO)


Work History

Work History
Nov 2013 - Present

ASSISTANT MANAGER, Lean Six Sigma Certified Black Belt

SYSCOM CORPORATION SAFRAN, MORPHO
  • Driving the change management culture in the factory.
  • Coaching of Lean Six Sigma green belt projects & continues improvement initiative.
  • Identifying the improvement opportunities in the working environment.
  • To lead two black belt (cost saving) projects every year. While coordinating with various departments purchase, Process engineering, maintenance, production during the course of project implementation.
  • Support the Implementation of improvement initiative including problem solving techniques.
  • Develop and maintain the trustful working relationship with the relevant stakeholders of the business.
  • Benchmarking of the best innovation at global MORPHO level.
  • Guiding for lean transformation project 50% TAT reduction order processing to customer warehouse.
  • Conducting participative innovation ceremony to increase the motivation level of the factory employees.
  • To lead technical/ Engineering team and ensure compliance to change management processes.
  • Design & implement innovative solutions to create a Lean Brand in the organization.
  • Run effective campaigns for spreading Lean, sustainability and CI as part of the DNA of the organization.
Jul 2012 - Oct 2013

SR. ENGINEER, Process Engineering Dept.

SYSCOM CORPORATION SAFRAN, MORPHO
  • 24 *7 Process Engineering support to the production of Smart Cards & Banking cards on the shop floor.
  • To Lead Support function "Process team of  5 shift engineers & 6 SPC Operators".
  • To improve the current manufacturing process enhancing global customer requirement.
  • To Prepare M/c layout, Process Sheet/ WI, control plan for new product/ machine.
  • Process Documentation & Preparation of product test plan according to international auditors requirements. (ISO, SAS, NDS, Banking).
  • Qualification & Development of new process plan (Recipe) for advance futuristic banking & telco products.
  • Analysis Process capacity in respect of sales plan.
  • Solving problem in major breakdowns in muhelbuer, data card, laser, milling, punching, stamping and embedding M/c.
  • New Machine installation & commissioning with machine manufacturer/ supplier.

Achievement & Knowledge/ skill set: In SAFRAN, MORPHO

  • Idea champion of the year 2015.
  • Lean Six Sigma certified Black Belt.
  • Lean Six Sigma certified Green Belt.
  • Morpho certified ergonomics trainer.
  • Successfully completed six sigma green belt projects on punching machine OEE improvements from 58 % to 73 %.( In Year 2015).
  • Successfully done Six Sigma Green Belt Project on batch conformity (OQC Hold Reduction) from 86.8 % to 95 % (In Year 2014).
  • Successfully done six sigma green belts Project on Embedding yield improvement from 99.40 % to 99.80%. (In Year 2013).
  • Practical knowledge of lean six sigma tools.
  • Good command on leadership phenomenon.
  • Good data analysis skills and good command on MS-Excel, Minitab software tools.
  • 2014 successfully achieved target of 02 implemented innovation idea / Person/ Year. (Idea submitted: 1000, idea implemented: 604).
  • 2015 successfully achieved 04 implemented innovation idea / Person/ Year. (Idea submitted: 2005, idea implemented: 1350).
  • Rewards, recognition, employee engagement and performance management system deployment in the factory.


Aug 2008 - Jul 2012

SR. ENGINEER, Process Engineering Dept.

Moserbaer 
  • Responsible for the process optimization, control & sustaining of the PV  solar module Line.
  • Responsible for the daily process monitoring & continues yield improvement of junction box machine and sun simulator M/c calibration, validation, installation of new Xenon lamp and working with BEOL team to conduct various process trials.
  • To maintain and improve the throughput resulting lower total production cost of a-Si based photovoltaic module. 
  • To apply knowledge of the statistical process control techniques SPC (7 QC tools, quantitative Capability assessment Cp & Cpk, MSA as well as DOE. (Design of Experiment).To defines & qualifies new processes and writing specifications, control Plan, FMEA (Failure Mode Effects & Analysis), RCA (root cause analysis), CAPA (corrective action and preventive action), conducting internal audit, work instruction for new equipment and new products.
  • Regular data collection and analysis to figure out improvement opportunities as well as apply APQP in the process function.
  • To prepare new process lay out, process flow diagram.
  • AUTOCLAVE (Thermal cycling) annealing process & encapsulation of glass to glass combination.
  • To ensure healthy and safe working environment and to provide training to operator when required.
  • Fully conversant with clean room protocols accordingly prepared & maintained specification of clean room of 10k requirement.

 Knowledge & Skills

  • In-depth knowledge of semiconductor or solar related and process flow wide application of principles, theory and concepts in thin film field plus working knowledge of related disciplines.
  • In-depth knowledge of working principals of the related tools spire simulator, vision system, and MOP and HMI hardware.
  • Knowledge of 5S, TPM, KANBAN, GEMBA WALK, CAPA, RCA, POKA YOKE, JIT, SIPOC, FMEA, TIMWOOD, OEE, QRQC, SMED, Takt Time, Lead Time, Cp & Cpk, Time & Motion Study, Work Load Balancing, Visual Management,UL, ISO, TUV, TS 16949 standards and its implementation.
  • Also attended one of the best training given by  IIM professionals on “Stay ahead” comes under categories of management development programme.

Principal Accountability

  • Total process control of PVB Lay-up/ Lamination / Autoclave  process.
  • Conducting 5S improvement workshop for staff employee.
  • Conducting gamba walk with senior management to deploy & maintain the world class working environment.
Aug 2007 - Jul 2008

Trainee Engineer                                                                

Hindustan Motors 

Principal Accountability

  • Hand on experience to run multi spindle MNR (multi - nut - runner) automated PLC based machines of two assembly lines ford sigma (Fiesta) ford Rocam (I-kon) two models of engines.
  • To prepare check-sheets, daily production report and ERP, PCN (product compilation note) work.
  • Conducting Process Audit of Ford Car Engine (FIESTA 1.4 L & 1.6 L) assembly line and Ford (I-Kon 1.3 L) assembly line.
  • Leading the continues Improvement Initiatives.

Education

Education
2003 - 2007

Bachelor of Engineering, Mechanical 

Mandsaur Institute of Technology, Mandsaur

Mechanical engineering is the discipline that applies the principles of engineering, physics, and materials science for the design, analysis, manufacturing, and maintenance of mechanical systems. It is the branch of engineering that involves the design, production, and operation of machinery.

PERSONAL DETAILS

Father's  Name:                         Shree Degamber Rathod

Mother's Name:                         Smt Leeladevi Rathod

Nationality:                                  Indian

D.O.B.:                                            08 Dec 1984

Sex:                                                 Mail

Passport Number:                    L9822381

Phone Number:                          9555444958,9015367395

Local Address:                            E-10 Gama - 01 First Floor Greater Noida.

Permanent Address:                104, First Floor Shanti Square, Shri Krishna Avenue Indore M.P.

Language known:                     Hindi, English

DECLARATION

I hear by declare that all the information given above is true & I hold responsibility of its authenticity. 

PLACE: Greater Noida                                                                                                             Signature

                                                                                                                                                     CHANDAN RATHOD