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Anthony Darrell Cagle

Facia Paint Line 2 Dirt Team

Work experience

Mar 2014Present

Paint Process Engineer

Plastic Omnium
Paint Process Engineer/Robotic Programmer, Chattanooga, TN Start-up/Commissioning of new robotic paint line(ABB IRC5P-IRB5500). Worked with ABB on setup of conveyor-robot synchronization. RefPos, setup TCP's, robot base frames, conveyor counts per meter, work objects per robot for mirroring and tracking, background tasks, color change and cleaning sequences, etc. Create programs using RobotStudio5 for new paint line(Co2 Cleaning, Flame, Prime, Base and Clear coat). Create RobView5 screens for reading robot data on GUI. Set up of robot delays(trigger on/off, pump delays). Setup of linear curves for accurate fluid flow. Performed trials of programs for color matching, wave scan and film builds at ABB lab in Auburn Hills, MI. Initiate first production run for new paint line. Create dynamic and static spray test programs for start-up.
Apr 2011Mar 2014

Manufacturing Engineer

Manufacturing Engineer/Robotic Paint Programmer, Decatur, IL Processor, Robotic Programmer & Supervisor. Manufacturing Engineer over all 3 paint lines along with sub-assembly Completed 1 on 1 training with ABB's lead paint programmers. Created multiple robotic paint programs in 3 years using 12 robots. Proficient in RobotStudio 5. xx & ShopFloorEditor(Use Daily). Use RobotStudio's PaintingPowerPac. Products programmed are some of the largest products in the world. Trained at PPG's knowledge college on spray techniques and paint chemistry. Transitioned paint system to PBA status leading to cost savings. Supervised employees while programming and processing. Transitioned to 1E1952 Specification paint. Drove down cost in many of our consumable items. Completed all NPI Programs by programming paint system. Use AutoCAD for facility layout. Responsible for creating fixtures for paint ability of products. Create processes and Standard Work for painters and maskers. Run paint projects that focus on quality velocity and cost improvements. Responsible for processing of 3 large scale paint systems. Perform quality checks(hardness, thickness, gloss, adhesion, etc.) Use prints, specs and ProE models to determine torque values. Find solutions for assembly processes by designing lifting devices and fixtures. Work with main line assembly to drive back quality issues. Created all new Sub assembly visual aids and work standards Substantially reduced defects and injuries by implementing fixtures, and visual aids.
Jun 2010Apr 2011

Cnc Lathe Specialist/laser

CNC Lathe Specialist/Laser Heat Treat, Decatur, IL Set up and operation on a complex variety of parts Perform quality checks Completed all CPS training Work with supervisor on build schedule and parts orders Complete understanding of PQVC
Jan 2010Jun 2010

Cnc Operator

Bushing Heat Induction/CNC Operator, Danville, KY Perform quality checks Load parts for heat treatment(Hardening) Machine Start up and operation Quality and daily production input into CAT database Operating Kenafac CNC Lathe
Jun 2007Sep 2007

Office Assistant

Bowling Green Country Club
Office Assistant, Bowling Green, KY Communicated with customers while taking orders Prepared and distributed food to customers Organized, cleaned, and stocked merchandise throughout the snack bar Cleaned the facility daily Make schedules for summer food service employees

Potter Gray Elementary School

Potter Gray Elementary School
Volunteered at Worked theBowling Green Medical Center 10K Classic, 2007 Speaking to middle schools about decision making and the importance of education REFERENCES Available upon request.
Jul 2006Aug 2006

Molding Specialist

Specialty Concrete
Molding Specialist, Bowling Green, KY Specialized in molding for homes, businesses, and educational facilities Operated mixers, saws, bobcats, forklifts, among other pieces of machinery
May 2006Jul 2006


E-Coat Worker, Hopkinsville, KY


Western Kentucky University