Kirloskar Oil Engines Limited Kagal Kolhapur Maharashtra
·Improve the productivity of Engine assembly by balancing the line.
·Reduce Engine testing rejection due to assembly process by using 7QC Tools & Six Sigma Tools of problem solving.
·Reduce WIP of Engines by Carry out the rework of the rejected engines & made available for testing.
·Reduce Scrap due to Engine Assembly Process by making special tools & fixtures for dismantling problematic sub assemblies.
·Reduce in consumption of Assembly Consumables by making right application (Reduction in Sealants by 10%).
·Improve Daily. Delivery Performance by making Human up time 100 % (Loss due to ATPP).
·Implement the Kaizens as per plan by making daily monitoring & providing required resources to the TA's.
·Maintain Certified System of QMS by making monthly review of system as per standard.
·Core team member of Six Sigma Green Belt and Black Belt Projects working on problem solving and optimization projects
·Managing the daily production schedules by effective and efficient deployment of available resources.
·ISO Audit Documentation and Record Keeping of All types Of Certifications.
·Improving in - process quality by using different quality tools.
·Working On the various quality parameters of assembly and subassembly to minimize the non-conformance cases.
·Implementing & monitoring various activities of 5 –S system related to production department.
·Online Working on ORACLE, Wind Chill etc.
·Study of types of engines, Pump sets, parts, processes, work instructions and training to the newly and existing peoples.
·Core team member of Quality Month, ENCON, Safety Week and Employee Communication Celebration.