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Ayaz Baig

Unit Manager Maintenance (Stationary Equipment) at Fauji Fertilizer Bin Qaism Limited

Work experience

Jul 2011Present

Unit Manager Stationary Maintenance

Fauji Fertilizer Bin Qaism Limited
Presently working as Unit Manager Stationary Maintenance. Leading a team of maintenance engineers and technicians to undertake the preventive, predictive and breakdown maintenance tasks. This includes trouble shooting of equipment and carry out different modifications jobs for plant reliability as well as efficiency improvement during normal plant operations, emergency shut downs and in annual turnarounds.
Mar 2008Jun 2011

Unit Manager Maintenance Mechanical

Pakistan Maroc Phosphore, S.A
Deputed as Unit Manager(Mechanical). This phosphoric acid manufacturing plant is a joint venture of Fauji Group Pakistan & OCP Group Morocco. It comprises of complete train of 3410MT Sulfuric acid plant, 1135MT Phosphoric acid plant and 27MW Power Generator along with plant utilities. During this deputation following were my major salient feature of responsibilities & achievements for stationary as well as rotary equipment; • Monitoring Commissioning Activities • Establishment, Structuring & Managing Maintenance Department. • Ordering of Two (02) Year Plant Spares • Preventive Maintenance Program • Budget Preparation and Tracking • Review of Annual Maintenance Contracts • Training & Development of Engineers
2003Feb 2008

Staff Engineer Maintenance

FFBL
AMMONIA PLANT BMR Major Activities-(2006-2007) As Project in-charge for the revamp activities; supervised, facilitated & structured the following major activities; • Revamp of FWEL designed Primary Steam Reformer. Including replacement of old tube with new 432 micro-alloy Cat tubes in radiant chambers & replacement of complete bank of convection section heat recovery coils/fin tubes of process steam, natural gas, power steam & air-pre heat circuits. • Replaced 02 M/s Borsig designed Waste Heat Boilers (60 tons each) • Installation of new M/s TOPSOE designed S-200 Ammonia Converter Basket. • Assistance in erection/Installation Natural Gas Booster Compressor its allied equipment and piping. • Secondary Reformer Refractory replacement & installation of new M/s Johnson Methay designed high intensity Reformer Burner. • Replacement of sieve tray system of Benfield Towers to packed Bed System, designed by M/s KOCH Glitsch Italia, • Installation of M/s Air Product USA, designed Hydrogen Recovery Unit. • Replacement of miscellaneous knockout vessels & exchangers GENERAL MAINTENANCE ACTIVITES Ammonia Plant (Year 2003 – 2007) As Staff Engineer / Section Manager major responsibilities included planning, resourcing and managing of routine & shutdown activities including. • Heat exchanger maintenance jobs • Centrifugal pumps & auxiliary turbines. • Vessels, HRSG, de-aerators, storage tanks, piping circuits & allied supports. • Fabrication, installation & commissioning of small project packages like desulphurization unit & rundown tanks at compressors at ammonia plant. Apart from above direct involvement responsible for; • Budgeting & ordering of maintenance spares for routine & annual shutdowns. • Project planning & tender documents preparation for general plant modifications. • Maintenance package reviews, material identification & their reservation for shutdown jobs. • Spare parts ordering, follow-up and continuous monitoring of critical spares.

Education

19891994

Bachelor of Engineering (B.E.)

NED University of Engineering and Technology
19861988

Higehr Secondary School Certificate

Government Dehli College Karachi

Skills

Predictive Maintenance
Maximo
Electricians
Process Control
Generators
Control Valves
ASME
Pressure Vessels
PLC
Valves
Steam Turbines
FEED
Turbines
Mechanical Engineering
Tanks
Maintenance & Repair
Steam
Materials
Gas Turbines
EPC
Oil/Gas
Gas Processing
Inspection
Process Safety
Power Plants
Refinery
Instrumentation
DCS
P&ID
Piping
Boilers
HAZOP
Air Compressors
Heat Exchangers
Petroleum
Petrochemical
Gas
Project Engineering
Preventive Maintenance
Maintenance Management
Commissioning
Plant Maintenance
Pumps
Fertilizers
Project Planning
Engineering
Factory
• Highly self-motivated & strong engineering concepts.
• Ability to achieve challenging targets by skilled planning.
• Good Project management and leadership qualities.