• No: 8, Bahagavathi street,MangaduChennai – 600 122,  Mobiles No: 97908707699840428921
Anandha Kumar

Anandha Kumar

NPI engineer at Stera Technologies Oy

Summary

Over seven years’ Design & costing engineering experience in the following areas:

  • Specialization in mechanical [Sheet metals, Fabrication, devices, manufacturing machines, equipment, fixtures and cutting tools] – Developed prototypes, blueprints, technical concepts and manufacturing documentation.
  • Expertise in computer-aided design software for preparing drafts, sketches, specs and 2D/3D design concepts of new [mechanical products and machinery equipment].

Core Strengths,

  • Attention to details and problem solving skills.
  • Good communication skills and advanced organizational skills.

Objective statement – Costing, Develop, design, create and modify mechanical equipment utilizing cutting edge of technology in finest professional, efficient and creative ways.

Work History

Work History

Senior Engineer: Designing & Costing:

May 2012 - 2016
Stera Engineering Pvt., Ltd., (Stera Group Oy)

Designing Responsibility:

  • Managing all phases of the design process for a multitude of products, components, parts, assemblies and subassemblies, including drafting, dimensioning, tolerance, prototyping and documenting results. Known for quality excellence and a “do-it-right-the-first-time” design standard.
  • Response to design, develop and introduce new products with the greatest possible design margins and in the shortest amount of time.
  • Providing design support at all stages of the design process.
  • Identifies, quantifies, and implements tools, methods, processes and equipment, which improve the quality, reliability and productivity of the department.
  • Communicates information to co-workers, customers and suppliers, which they require to do their jobs. This communication must be objective and accomplished in a neutral to positive manner.
  • Serves as the project team leader throughout the initial phases of the New Product Introduction process, defining schedules, assigning tasks and quantifying progress against project goals.
  • Understand and apply specific design techniques for low and high volume manufacturing
  • Designs, develops, analyzes and documents product designs which meet the functional, cost, reliability, manufacturability and safety requirements of CTC
  • Researches and develops core technologies required by CTC to sustain or improve its competitive lead.
  • Participates in the review of customer contracts and engineeringdesigns by outlining requirements and considerations
  • Monitor operations of product and evaluate designs and ensure adherence to all design and manufacture principles.
  • Ensure compliance to all ECO procedures and work instructions.
  • Responsible for meeting design to cost figures
  • Improving the design, performance and efficiency of existing products.
  • Responsible for reporting progress of all assigned tasks to the Engineering Manager and Project Management teams.
  • Responsible for checking and validating Mechanical Engineers designs and drawings where required
  • Analyze and recommend corrective action in case of any design failure.

Costing:

  • Products feasibility study, those parts produce in house or not.
  • Determine the amount of time, money and resources to manufacture each component.
  • Prepare and record a standard costs analysis model for each part as template.
  • Set cost targets for new & modified purchased components (variable & supplier tooling) by applying the appropriate cost method to support Product Team business cases
  • Evaluate engineering changes to establish technical cost for the change and identify the cost drivers for variable and supplier tooling.
  • Provide purchasing with support during supplier negotiations through analysis of supplier’s price breakdown detail.
  • Negotiate component technical solution cost drivers with suppliers for variable cost & tooling
  • Negotiate Firm Price Contracts - breakdown tool fabrication & corresponding

Cost drivers for each tool in a detail tool line up.

  • Research Low Volume Flexible Manufacturing technologies, construct appropriate cost models, and support P&S developing strategic suppliers.
  • Work with operations, supply chain and manufacturing to develop standard costs analysis BOM and process stage timeline to peg relevant skilled/unskilled labor and overhead expenses.
  • Take actual costs analysis for each job and use it to analyze the specific job cost against the model to determine accuracy.
  • Develop and implement costs escalation model/per product and service and utilize to develop base cost reference logbook for each item.
  • Study and interpret engineering drawing and technical specifications to develop manufacturing process flows.
  • Preparing the costing sheet and adopts the related parts price from various suppliers.
  • Preparing the final quotation, after approved the sales price by Managing director.

Assist in make and buy estimate decision process

Designing Engineer

Mar 2010 - Apr 2012
Maha hydraulics Pvt. Ltd., Chennai
  • Designing hydraulic power pack machines and structural for BGR energy, Elcon,

FL smith & L&T.

  • Created part model, assembly including bills of materials and details drawings, for hydraulic power packs, hydraulic motors.
  • Creating manufacturing drawings for fabrication.
  • Evaluate and adjusted new designs and detail drawings so ensure practical completion while adhering to customer standards for usage and bottom line expenditure.
  • Functioned as product and process information source to diverse customer base.
  • To prepare costing process against new products design.
  • To Send the RFQ to suppliers.
  • To prepare final quote to forward the customers.
  • Utilized AutoCAD 2010, Catia V5 R17, Pro-e wild fire- 4 and Solid works2010.
  • Following the Manufacturing process. (vendor).
  • Prepared GA drawing for customer approval.
  • Prepared BOM for assembly department.
  • Created hydraulic power pack manuals.

Achievements:

  • Designed hydraulic power packs (17 no’s)-18.0Cr.value project for BGR energy within 3 months.

Completed 4.5 Cr. Value project for China & Indonesia with 1 month

Production /Design Engineer (GET)

Nov 2008 - Feb 2010
Addison Tools Pvt.Ltd
  • Preparing and implementing action plans effectively to maximize overall equipment efficiency of production machines.
  • Distribution of work load to operators in order to achieve daily production target.
  • Undertake effective planning and prioritization of workload wherever necessary
  • Planning day to day production to achieve maximum production.
  • Arranging, repairing and maintaining tools.
  • Utilization of manpower accurately.
  • Troubleshooting and solving technical problems.
  • Organizing daily work at shop floor.
  • Handling skilled manpower and administration of shop floor.
  • Analysis of daily tool consumption and generation of production reports. .
  • Record preparation of tool history coordinating with purchase, planning, stores, tool room.
  • Preserving discipline according to safety rules.
  • Implementation of safety audits, 5'S.
  • Examine the needs for training and provide on the job training to departmental personnel.

Preparing management information reports to ensure progress in the department.

Sr.Cad Engineer

Jul 2008 - Nov 2008
Trinity Technologies (CADD CENTRE)
  • Develops and promotes learning programs, and assists in program marketing activities.
  • Train students and clients in scheduling courses; develops course offerings, course schedule, and curriculum; creates and cancels courses.
  • Identifies technical problems and provides basic technical support and quick solutions as needed.

  • Coordinates and provides liaison services between CADD and the clients to develop and provide related courses for students.

  • Develops Customized Training Contracts for business and industry clients.

 

  • Generating the 2D drawings for the designed 3D fixtures which includes.

 

  • Trainning softwares are AutoCad 2012, Catia V5 R17, Solid works2012, & PCS.

Education

Education

B.E - Mechanical Engineering

Apr 2005 - Mar 2008
Thangavelu Engineering College (Anna University Chennai),

68% aggregate.

 

Diploma in Automobile Engineering

Jul 2003 - Mar 2005
SRM polytechnic college

75% aggregate.

Non-academic Interests

  1. Professional Development:
  • Participated in national level symposium held in Jeeper engineering college.
  • Participated in “swivel08” held in MNM jain engineering college
  1. Volunteering:
  • I have been an active member of various associations.
  • I had participated in NCC in school and college level.
  1. Sports:
  • Winners in foot ball match in school level.
  • Winners in kapadi competition in school level.
  1. Personal strengths:
  • Good creativity
  • Good interpersonal skill
  • Good communication skill
  • Effective leadership at the same time, a good team player.

Personal Details

Date of birth                                   12-11-1984

 Age  : 31

Sex  :Male

Nationality  :Indian

 Mother Tongue  :Tamil

 Language Proficiency                            :Tamil, English,

Father’s Name                                       :   D. Arumugam

Skill

  • Experience With 3D model software of solid work 2015, catia & Pro-E
  • Able to communicate technical information effectively
  • Clearly Explain Design Ideas
  • Complete Assigned Tasks Within Time and Cost Restraints
  • Familiar With Drafting Standards and Geometric, Dimension, & Tolerancing (GD&T)
  • Convert Basic Design Information and Requirements Into Working Drawings
  • Experience in costing against new develop & customer products.



Academic Achievements & Awards

  • Award for Academic Performance in polytechnic college- topper.
  • Consistently ranked in the Top 10% of my class.
  • Participated and implement 5s in Addison Company.
  • First rank in Tamil writing competitions @ school & collage.

 

Fields of Interest   

  • Designing of Element
  • Costing to public products & medical equipments

Hobbies

  • Listening  ilyaraja & A.R Rahuman music. 
  • Reading cooking, Self confidence weekly tamil magazine books.
  • Arts : God picture, national leaders
  • Watching TV: News Channels & adventure & Selected cartoon program

 

 

I, Anandha kumar .A do hereby confirm that the information given above is true to the best of my knowledge


 Yours faithfully      

 

 A.ANANDHA KUMAR

 


Project details:

  • Project Name  : Testing of Radiator (oil cooler)

CompanyName                                    : Ashok radiator in Chennai.

My role     : Documentation work for report, & calculation.

Description : Reduction the heat in side of engine by using oil Cooler.

  • Project Name     : Multi-plate Clutch with Gear drive

Client : Thangavelu Engineering College Chennai

My role  : New concept, design gear drive mechanism by using AutoCAD.

Description : The clutch will be engaged and disengaged by using Gear drive Mechanism

  • Project Name                                      : Design and Manufacturing Lead Time Reduction by Adapting                         Modular Design Concepts

My role  : Designing fixture by using AutoCAD 2007, & CatiaV5R14, Documentation Work for report.

Company                                               : Brakes India Pvt. Ltd. (pollambakkam)