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Anandha Kumar

NPI engineer at Stera Technologies Oy

Summary

Over seven years’ Design & costing engineering experience in the following areas:

  • Specialization in mechanical [Sheet metals, Fabrication, devices, manufacturing machines, equipment, fixtures and cutting tools] – Developed prototypes, blueprints, technical concepts and manufacturing documentation.
  • Expertise in computer-aided design software for preparing drafts, sketches, specs and 2D/3D design concepts of new [mechanical products and machinery equipment].

Core Strengths,

  • Attention to details and problem solving skills.
  • Good communication skills and advanced organizational skills.

Objective statement – Costing, Develop, design, create and modify mechanical equipment utilizing cutting edge of technology in finest professional, efficient and creative ways.

Work experience

May 20122016

Senior Engineer: Designing & Costing:

Stera Engineering Pvt., Ltd., (Stera Group Oy)

Designing Responsibility:

  • Managing all phases of the design process for a multitude of products, components, parts, assemblies and subassemblies, including drafting, dimensioning, tolerance, prototyping and documenting results. Known for quality excellence and a “do-it-right-the-first-time” design standard.
  • Response to design, develop and introduce new products with the greatest possible design margins and in the shortest amount of time.
  • Providing design support at all stages of the design process.
  • Identifies, quantifies, and implements tools, methods, processes and equipment, which improve the quality, reliability and productivity of the department.
  • Communicates information to co-workers, customers and suppliers, which they require to do their jobs. This communication must be objective and accomplished in a neutral to positive manner.
  • Serves as the project team leader throughout the initial phases of the New Product Introduction process, defining schedules, assigning tasks and quantifying progress against project goals.
  • Understand and apply specific design techniques for low and high volume manufacturing
  • Designs, develops, analyzes and documents product designs which meet the functional, cost, reliability, manufacturability and safety requirements of CTC
  • Researches and develops core technologies required by CTC to sustain or improve its competitive lead.
  • Participates in the review of customer contracts and engineeringdesigns by outlining requirements and considerations
  • Monitor operations of product and evaluate designs and ensure adherence to all design and manufacture principles.
  • Ensure compliance to all ECO procedures and work instructions.
  • Responsible for meeting design to cost figures
  • Improving the design, performance and efficiency of existing products.
  • Responsible for reporting progress of all assigned tasks to the Engineering Manager and Project Management teams.
  • Responsible for checking and validating Mechanical Engineers designs and drawings where required
  • Analyze and recommend corrective action in case of any design failure.

Costing:

  • Products feasibility study, those parts produce in house or not.
  • Determine the amount of time, money and resources to manufacture each component.
  • Prepare and record a standard costs analysis model for each part as template.
  • Set cost targets for new & modified purchased components (variable & supplier tooling) by applying the appropriate cost method to support Product Team business cases
  • Evaluate engineering changes to establish technical cost for the change and identify the cost drivers for variable and supplier tooling.
  • Provide purchasing with support during supplier negotiations through analysis of supplier’s price breakdown detail.
  • Negotiate component technical solution cost drivers with suppliers for variable cost & tooling
  • Negotiate Firm Price Contracts - breakdown tool fabrication & corresponding

Cost drivers for each tool in a detail tool line up.

  • Research Low Volume Flexible Manufacturing technologies, construct appropriate cost models, and support P&S developing strategic suppliers.
  • Work with operations, supply chain and manufacturing to develop standard costs analysis BOM and process stage timeline to peg relevant skilled/unskilled labor and overhead expenses.
  • Take actual costs analysis for each job and use it to analyze the specific job cost against the model to determine accuracy.
  • Develop and implement costs escalation model/per product and service and utilize to develop base cost reference logbook for each item.
  • Study and interpret engineering drawing and technical specifications to develop manufacturing process flows.
  • Preparing the costing sheet and adopts the related parts price from various suppliers.
  • Preparing the final quotation, after approved the sales price by Managing director.

Assist in make and buy estimate decision process

Mar 2010Apr 2012

Designing Engineer

Maha hydraulics Pvt. Ltd., Chennai
  • Designing hydraulic power pack machines and structural for BGR energy, Elcon,

FL smith & L&T.

  • Created part model, assembly including bills of materials and details drawings, for hydraulic power packs, hydraulic motors.
  • Creating manufacturing drawings for fabrication.
  • Evaluate and adjusted new designs and detail drawings so ensure practical completion while adhering to customer standards for usage and bottom line expenditure.
  • Functioned as product and process information source to diverse customer base.
  • To prepare costing process against new products design.
  • To Send the RFQ to suppliers.
  • To prepare final quote to forward the customers.
  • Utilized AutoCAD 2010, Catia V5 R17, Pro-e wild fire- 4 and Solid works2010.
  • Following the Manufacturing process. (vendor).
  • Prepared GA drawing for customer approval.
  • Prepared BOM for assembly department.
  • Created hydraulic power pack manuals.

Achievements:

  • Designed hydraulic power packs (17 no’s)-18.0Cr.value project for BGR energy within 3 months.

Completed 4.5 Cr. Value project for China & Indonesia with 1 month

Nov 2008Feb 2010

Production /Design Engineer (GET)

Addison Tools Pvt.Ltd
  • Preparing and implementing action plans effectively to maximize overall equipment efficiency of production machines.
  • Distribution of work load to operators in order to achieve daily production target.
  • Undertake effective planning and prioritization of workload wherever necessary
  • Planning day to day production to achieve maximum production.
  • Arranging, repairing and maintaining tools.
  • Utilization of manpower accurately.
  • Troubleshooting and solving technical problems.
  • Organizing daily work at shop floor.
  • Handling skilled manpower and administration of shop floor.
  • Analysis of daily tool consumption and generation of production reports. .
  • Record preparation of tool history coordinating with purchase, planning, stores, tool room.
  • Preserving discipline according to safety rules.
  • Implementation of safety audits, 5'S.
  • Examine the needs for training and provide on the job training to departmental personnel.

Preparing management information reports to ensure progress in the department.

Jul 2008Nov 2008

Sr.Cad Engineer

Trinity Technologies (CADD CENTRE)
  • Develops and promotes learning programs, and assists in program marketing activities.
  • Train students and clients in scheduling courses; develops course offerings, course schedule, and curriculum; creates and cancels courses.
  • Identifies technical problems and provides basic technical support and quick solutions as needed.

  • Coordinates and provides liaison services between CADD and the clients to develop and provide related courses for students.

  • Develops Customized Training Contracts for business and industry clients.

 

  • Generating the 2D drawings for the designed 3D fixtures which includes.

 

  • Trainning softwares are AutoCad 2012, Catia V5 R17, Solid works2012, & PCS.

Education

Apr 2005Mar 2008

B.E - Mechanical Engineering

Thangavelu Engineering College (Anna University Chennai),

68% aggregate.

 

Jul 2003Mar 2005

Diploma in Automobile Engineering

SRM polytechnic college

75% aggregate.

Non-academic Interests

  1. Professional Development:
  • Participated in national level symposium held in Jeeper engineering college.
  • Participated in “swivel08” held in MNM jain engineering college
  1. Volunteering:
  • I have been an active member of various associations.
  • I had participated in NCC in school and college level.
  1. Sports:
  • Winners in foot ball match in school level.
  • Winners in kapadi competition in school level.
  1. Personal strengths:
  • Good creativity
  • Good interpersonal skill
  • Good communication skill
  • Effective leadership at the same time, a good team player.

Personal Details

Date of birth                                   12-11-1984

 Age  : 31

Sex  :Male

Nationality  :Indian

 Mother Tongue  :Tamil

 Language Proficiency                            :Tamil, English,

Father’s Name                                       :   D. Arumugam

Skill

  • Experience With 3D model software of solid work 2015, catia & Pro-E
  • Able to communicate technical information effectively
  • Clearly Explain Design Ideas
  • Complete Assigned Tasks Within Time and Cost Restraints
  • Familiar With Drafting Standards and Geometric, Dimension, & Tolerancing (GD&T)
  • Convert Basic Design Information and Requirements Into Working Drawings
  • Experience in costing against new develop & customer products.



Academic Achievements & Awards

  • Award for Academic Performance in polytechnic college- topper.
  • Consistently ranked in the Top 10% of my class.
  • Participated and implement 5s in Addison Company.
  • First rank in Tamil writing competitions @ school & collage.

 

Fields of Interest   

  • Designing of Element
  • Costing to public products & medical equipments

Hobbies

  • Listening  ilyaraja & A.R Rahuman music. 
  • Reading cooking, Self confidence weekly tamil magazine books.
  • Arts : God picture, national leaders
  • Watching TV: News Channels & adventure & Selected cartoon program

 

 

I, Anandha kumar .A do hereby confirm that the information given above is true to the best of my knowledge


 Yours faithfully      

 

 A.ANANDHA KUMAR

 


Project details:

  • Project Name  : Testing of Radiator (oil cooler)

CompanyName                                    : Ashok radiator in Chennai.

My role     : Documentation work for report, & calculation.

Description : Reduction the heat in side of engine by using oil Cooler.

  • Project Name     : Multi-plate Clutch with Gear drive

Client : Thangavelu Engineering College Chennai

My role  : New concept, design gear drive mechanism by using AutoCAD.

Description : The clutch will be engaged and disengaged by using Gear drive Mechanism

  • Project Name                                      : Design and Manufacturing Lead Time Reduction by Adapting                         Modular Design Concepts

My role  : Designing fixture by using AutoCAD 2007, & CatiaV5R14, Documentation Work for report.

Company                                               : Brakes India Pvt. Ltd. (pollambakkam)